Compact and laboratory gas scrubbers for chemical emission control
For efficient gas treatment and emission control in laboratory and production settings, these compact and laboratory gas scrubbers offer seamless integration, enhancing safety and compliance by effectively managing volatile gases and compounds.
Scrubs and Neutralizes Hazardous Gases
The Compact and Laboratory Gas Scrubber System by GEA is designed to tackle complex gas treatment and emission control challenges in the chemical and pharmaceutical industries. Utilizing a jet scrubber combined with an absorption column, it increases gas flow pressure without requiring mechanical fans. The system is versatile, accommodating multiple configurations and size options (DN40 to DN250) to meet specific operational needs.
Its applications range from chlorine gas removal and ammonia scrubbing to VOC treatment and acid gas absorption, ensuring safety and compliance in laboratory, pilot, and production plant settings. With a suction flow ranging from 2 m³/h to 1,500 m³/h, this system efficiently scrubs and neutralizes hazardous gases.
The scrubber’s construction materials, including polyethylene, polypropylene, and advanced copolymers, offer robust chemical and thermal resistance, suitable for varying operational environments. Users benefit from CE conformity and optional ATEX designs, making it dependable under strict safety requirements. With a modular concept, easy maintenance, and low space requirements, GEA offers engineering support for customization, ensuring the system integrates seamlessly into your production line.
Benefits
- Enhances operational safety by efficiently neutralizing hazardous gases.
- Lowers energy costs through self-extracting, fan-free operation.
- Adapts to diverse applications with modular and customizable designs.
- Minimizes maintenance efforts with high reliability and resistance to fouling.
- Ensures compliance with CE and optional ATEX certifications for safe operation.
- Applications
- Production plant applications,Chemical industry,Emission control,Pilot plant applications,Gas treatment,Pharmaceutical industry,Laboratory applications
- End products
- Hazardous gas neutralization,Ammonia scrubbing,Pilot scale chemical compound testing,Oleum vapor treatment,Nitrogen oxide removal,Chemical synthesis byproduct management,Industrial emissions control,Acid gas absorption,Volatile organic compounds (vocs) treatment,Laboratory gas containment,Pharmaceutical fumes mitigation,Sulfur dioxide scrubbing,Chlorine gas removal
- Steps before
- Gas treatment preparation,Chemical reaction setup,Mixing,Evaporation
- Steps after
- Gas release,Aerosol separation,Cooling,Demisting,Heat exchange
- Input ingredients
- induced gas,dust particles,hot gas,aerosols,scrubbing liquid
- Output ingredients
- cleaned gas,gas/droplet mixture,entrained liquid droplets,foam-free gas
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Scrubber Size
- DN40,DN50,DN80,DN100,DN150,DN200,DN250
- Liquid Content in Tank
- 40 l,100 l,190 l,400 l,1000 l,1250 l
- Suction Flow
- max. 2,320 m³/h,5-150 m³/h,50-230 m³/h,100-500 m³/h,300-1000 m³/h,800-1500 m³/h
- Gas Inlet Diameter
- DN40,DN50,DN80,DN100,DN150,DN200,DN250
- Materials of Construction
- Polyethylene (PE),Polypropylene (PP),FRP,CS,SS / alloys
- Pressure Characteristics
- No pressure loss,generates pressure increase
- Material Temperature Range
- PE/PP
- ATEX Conformity
- Available if required
- Compact Design
- Low space requirement
- Performance Curve
- Laboratory Scrubber KGW DN40,Compact Scrubbers KGW DN50 – KGW DN250
- Construction Materials
- ETFE,PFA,PTFE,FRP,Carbon steel,Stainless steel
- Load Range
- Wide load range,efficient partial load behavior
- Quench for Hot Gas
- Available in special cases
- Scrubbers Series
- Jet Scrubber,Liquid Tank,Counter-current Column,Circulation Pumps
- Modular Configuration
- 6 standard sizes,4 standard configurations
- Working mechanism
- Jet scrubber with absorption column
- Integrated steps
- Centrifugal separation,counter-flow scrubbing column
- Self-extraction capability
- No mechanical fan required
- Pressure change
- Pressure increase in gas flow
- Load range flexibility
- Broad range,efficient partial load behavior
- Modular design
- Easily combinable and expandable
- Space requirement
- Compact design,low space requirement
- Conformity
- CE conformity,ATEX conform design available
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- High
- Cleanability
- Easy to clean
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Biological compatibility
- N/A
- UV stability
- Varies with material
- CE marking
- CE conformity according to European Machine Directive (2006/42/EC)
- ATEX certification
- Available in ATEX conform design,if required
- Compact footprint
- Low space requirement
- Machine size
- DN40 to DN250
- Material of Construction
- Polyethylene (PE) / Polypropylene (PP)
- Material options for higher stability
- ETFE,PFA,PTFE
- Modular configurations
- Jet Scrubber,Liquid Tank,Counter-current Column,Circulation Pumps
- Sizes available
- 6 standard sizes
- Expansion capability
- Easy adaptability
- Materials of Construction
- Polyethylene (PE),Polypropylene (PP),ETFE,PFA,PTFE,FRP,Carbon Steel (CS),Stainless Steels (SS)
- Size Options
- DN40,DN50,DN80,DN100,DN150,DN200,DN250
- Configuration Options
- Jet Scrubber,Liquid Tank,Counter-current Column,Circulation Pumps
- Modular Concept
- Easy expansion and adaptation to customer-specific requirements
- ATEX Conform Design
- Available if required