Gmp contact part washers for pharmaceutical industry

Ensure product integrity and hygiene with specialized washing systems designed to eliminate contamination and meet stringent cGMP standards in complex manufacturing environments.

Cleans and Decontaminates Pharmaceutical Contact Parts

The 200 EVO cGMP Contact Part Washer, from IWT Pharma, delivers unparalleled cleaning performance for pharmaceutical and medical device manufacturers. This machine is expertly designed to minimize downtime while preventing cross-contamination in high-throughput settings. Utilizing customizable wash programs and adhering to cGMP and ASME BPE standards, the 200 EVO ensures comprehensive cleaning of contact parts from solid, semi-solid, and liquid manufacturing processes. Capable of handling a wide range of applications, this washer supports the production of tablets, capsules, syringes, and more, making it essential for maintaining purity and compliance. The washer integrates seamlessly into your production line with its ergonomic design for easy loading and standard or tailored racks for consistent cleaning. Constructed from high-quality materials, it offers straightforward maintenance access, expediting routine servicing. With enhanced efficiency and reduced operational footprint, the 200 EVO is a robust solution for ensuring the integrity of every batch.

Benefits

  • Ensures contamination-free cleaning, enhancing product safety and compliance with stringent GMP standards.
  • Reduces operational downtime with quick and efficient cleaning cycles tailored to your production needs.
  • Supports diverse manufacturing environments, adaptable to solid, semi-solid, and liquid products.
  • Lowers maintenance efforts through easy access to components, minimizing production interruptions.
  • Enhances worker ergonomics and safety with user-friendly design and loading systems.

General


Applications
Solid manufacturing,Medical devices,Semi-solid manufacturing,Nutraceuticals,Aseptic manufacturing,Liquid manufacturing,Fmcg,Pharmaceuticals
End products
Vitamin tablets,Cosmetics,Ointments,Suspension liquids,Sterile injectables,Vials,Surgical instruments,Lotions,Capsules,Syringes,Liquid medicines,Intravenous bags,Sterilized equipment,Creams,Personal care products,Blister packs,Herbal supplements,Medical implants,Tablets,Powder formulations
Steps before
Material Handling,Preparation,Loading,Equipment Setup
Steps after
Drying,Decontamination,Packaging,Quality Control
Input ingredients
solid manufacturing materials,semi-solid manufacturing materials,liquid manufacturing materials,aseptic manufacturing materials,product contact parts,IBCs,drums,preparation tanks,bulk containers
Output ingredients
clean pharmaceutical contact parts,clean IBCs,clean drums,clean preparation tanks,clean bulk containers
Market info
Unison Process Solutions is known for designing and manufacturing custom-engineered process equipment for the dairy, beverage, and food industries, emphasizing innovation, quality, and tailored solutions to meet specific customer needs efficiently.

Technical Specifications


Automation
PLC-controlled
Pressure
Up to 70 Bar (1015 PSI)
Water Flow
40 L/min (9 gal/min)
Material
AISI 316L
Number of Washing Programs
Up to 30
Coverage Radius
1.5 m (60 in)
Sump Requirements
250mm – 10”

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Working mechanism
High-pressure washing
Integrated steps
Wash/dry phases
CIP principles
Automatic Quick-Lock Connection

Material Compatibility


Abrasion resistance
High
Biological compatibility
cGMP compliant
Cleanability
Excellent
Corrosive resistance (e.g. acids)
Made of AISI 316L

Product type Characteristics


Container size and shape
Customised racks for various sizes
Material transfer through barriers
Decon chambers and airlock systems


GMP Compliance
cGMP
FDA materials
AISI 316L steel

Physical Characteristics


Basket size
Customizable
Tank shape
Customizable
Tank size
Varies by Model
Footprint
Full Front Access
Load/Unload Option
Ergonomic Handling
Operation Accessibility
Easy Access
Material
AISI 316L

Custom Options


Control panel type
PLC-controlled
Ergonomic design
Customizable loading and reloading configurations
Baskets and racks
Standardized or tailor-made
Logistic trolleys
Inclusive of lifting devices
Washing programs
Up to 30 customizable programs with 20 phases
Integration possibilities
Hydrokinetic lances and cleaning heads
Configuration options
Steam or electric heating,single or double door