Inline ultrasonic slicer for bakeries

Achieve consistent precision in high-speed food portioning with this cutting-edge slicer, ideal for intricate and challenging cutting tasks like layered, delicate, or plant-based products.

Slices and Portions Diverse Food Products

The Inline Ultrasonic Slicer from BAKON revolutionizes food processing for bakeries and confectionery producers. This high-capacity machine utilizes ultrasonic blades mounted on a servo-driven bridge for precise cutting, accommodating continuous operations and diverse product types. Suitable for applications ranging from desserts to ready-made meals, it ensures consistent slicing of items like sponge cake slices and plant-based burger portions.

With integrated automation, the slicer offers user-friendly controls via a full-color LCD touch screen, simplifying parameter adjustments for cutting patterns and portion sizes. Designed for seamless production line integration, it can handle various processing needs, from slicing baguettes to portioning quiches, while maintaining throughput efficiency.

Features like a Lexan glass protection hood and UV-C-light cleaning enable stringent hygiene standards, crucial for food safety compliance. The machine supports material and blade customization, ensuring compatibility with varied production requirements. BAKON offers engineering support to tailor the slicer to specific operational needs, enhancing its versatility in demanding food production environments.

Benefits

  • Enhances production efficiency with high-speed, precise slicing capabilities.
  • Minimizes labor costs through automated, intuitive touchscreen controls.
  • Ensures hygiene with UV-C-light cleaning for quick disinfection between batches.
  • Increases flexibility by accommodating a wide range of product types and sizes.
  • Supports seamless integration into existing production lines to boost throughput.

General


Applications
Sauces,Bread,Pastry,Soup,Bakery products,Macarons,Pound cake,Cookies,Dough,Muffins,Cake,Fondant,Desserts,Brownie,Croissants,Spreads,Quiches,Ready-made meals,Red velvet,Cheesecake,Plant-based products,Gravy,Creams,Mousses,Tapenades,Confectionery,Eclair,Dips,Yoghurt,Dressings
End products
Sponge cake slices,Dressing packets,Macaron halves,Dip portions,Croissant halves,Sliced tapenades,Fondant covered chocolates,Brownie squares,Sliced baguettes,Plant-based burger portions,Cheesecake portions,Layered puff pastries,Yogurt cups,Single-serve desserts,Portioned lasagna,Mousse cups,Cream-filled éclairs,Laminated dough squares,Red velvet cake slices,Diced quiches,Sliced whole wheat bread,Muffin tops
Steps before
Product placement on conveyor,Tray positioning
Steps after
Slicing,Disinfection,Packing,Decoration,Further processing
Input ingredients
bakery products,round products,rectangular products,chocolate,fondant,confectionery products,cream-based products,dough,pastry products,vegetable cream,bavarois,mousses
Output ingredients
precisely cut bakery products,sliced pastries,decorated donuts,iced cakes,coated products,uniform bakery goods,stable cream texture,increased volume products,eclair,fondant,macarons,red velvet
Market info
Bakon is renowned for manufacturing high-quality industrial equipment tailored for the bakery sector, specializing in engineered-to-order solutions that enhance production efficiency and consistency across diverse baking operations globally.

Technical Specifications


Accuracy
±0.5-2%
Automation
Servo technology
Capacity
Variable,high production capacity
Cleaning method
UV-C-light disinfection
Container type
Rectangular and round products
Cutting size
100 x 600 mm to 800 x 600 mm
Power
+ 6 kW
Air consumption
+ 50 ltr. per minute at 6 bar
Dimensions
Working height 950 mm
Slicing method
Ultrasonic blades

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Inline Continuous
Changeover time
Not specified
CIP/SIP
Revolutionary cleaning system with UV-C-light
Cleaning method
Water rinse,UV-C-light disinfection
Energy efficiency
Not specified
Servo technology
Available
Product recognition
Automatic product recognition (optional)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
100 x 600 mm to 800 x 600 mm
Heat sensitivity
High/Medium/Low
Product shape
Round/Rectangular
Agglomeration risk
Yes/No

Physical Characteristics


Machine footprint
Standard model,Working height 950 mm
Control panel type
Full color LCD touch screen
Discharge method
Conveyor belt
Protection hood
Lexan glass with hinged doors
Blade dimensions
315 mm half wave blade
Tray size compatibility
100 x 600 mm to 800 x 600 mm
Cleaning system
UV-C-light for fast and thorough cleaning
Materials used
High-quality,robust materials

Custom Options


Control panel type
Full colour LCD touch screen
Integration possibilities
Inline integration
Remote service capability
Modem for remote service (REDCASE)
Cleaning system customization
UV-C-light cleaning system
Access control
Multiple password levels
Product recognition
Automatic product recognition with smart vision technology (optional)
Blade change system
Quick-fit system for changing blades
Login security
Personal key cards for safe and fast login (optional)
Tray size customization
For baking trays from 100 x 600 up to 800 x 600 mm
Protection hood
Lexan glass protection hood with hinged doors