Clean-in-place system for industrial cleaning needs
Optimize your production efficiency with a system that seamlessly integrates cleaning, sterilization, and product recovery, minimizing downtime and maximizing equipment availability while ensuring superior hygiene and operational efficiency.
Automates Cleaning and Sterilization Processes
The PERFICLEAN system from Perfinox is designed to streamline and optimize the cleaning and sterilization of industrial processing equipment. This Clean-in-Place solution enhances operational efficiency by automating the internal cleansing of pipes, tanks, and other machinery components, reducing downtime and labor costs. Suitable for food, beverage, pharmaceutical, and cosmetics industries, it integrates seamlessly into existing lines with modular and continuous operation capabilities.
Utilizing a series of washing cycles, PERFICLEAN ensures thorough cleaning without disassembly, leveraging recirculated cleaning agents through precision-operated tanks, pumps, and valves. This system supports both Clean-in-Place (CIP) and Sterilize-in-Place (SIP) functions and includes advanced product recovery (PIG systems), minimizing product waste and improving resource recovery.
PERFICLEAN is compatible with various materials and contents, from liquid to slurry, ensuring versatile application for products such as ready meals, purees, juices, sauces, dairy goods, and alcoholic beverages. With options for remote monitoring and control via internet interfaces, it enhances plant productivity while curtailing water and chemical usage, delivering quick returns on investment and meeting stringent industry standards.
Benefits
- Enhances equipment availability by minimizing downtime through automated cleaning processes.
- Optimizes resource use, cutting disinfectant consumption, and reducing wastewater production.
- Supports flexible integration with modular design for easy adaptation into existing production lines.
- Reduces operational costs with remote system control and monitoring capabilities.
- Facilitates product recovery systems, minimizing waste and maximizing yield.
- Applications
- Plant-based beverages,Purees and creams,Ready meal components,Sauces and dressings,Fruit preparations,Wines and spirits,Juices and smoothies,Dairy products
- End products
- Whiskey,Cabernet sauvignon,Strawberry jam,Berry smoothie,Tomato puree,Orange juice,Almond milk,Macaroni and cheese,Chocolate mousse,Marinara sauce,Yogurt,Ranch dressing
- Steps before
- Mixing,Heating,Cooking,Vacuum Cooking,Concentration,Crystalizing
- Steps after
- Sterilizing,Packaging,Homogenizing,Pasteurizing
- Input ingredients
- pipes,tanks,processing equipment,accessories,disinfectant
- Output ingredients
- clean pipes,clean tanks,clean processing equipment,clean accessories,waste water
- Market info
- Perfinox is known for its expertise in designing and manufacturing industrial engineered-to-order equipment, particularly in the food and beverage sector, providing tailored processing solutions and innovative technologies to enhance production efficiency and quality.
- Cleaning method
- CIP / SIP
- Operating cost reduction
- Up to 30%
- Equipment availability increase
- Improved
- Cycle time reduction
- Up to 50%
- Disinfectant consumption reduction
- Customized
- Automation
- Internet,PDA,tactile screen control
- Product recovery system
- PIG
- Environmental cost reduction
- Significant
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Integrated steps
- Recirculation via tanks,pumps,and valves
- Working mechanism
- Cleaning of inner surfaces without disassembly
- Cycle time reduction
- Yes
- Real-time control
- Execution and control via internet,PDA or tactile screen
- Corrosive resistance (e.g. acids)
- High
- Abrasion resistance
- Moderate
- Biological compatibility
- Food-grade
- Cleanability
- Excellent
- Control panel type
- Internet,PDA,tactile screen
- Discharge method
- Via tanks,pumps,and valves
- Control panel type
- Internet,PDA,Tactile Screen