archive tax-process theme-making woocommerce-js customize-support

operation type

product format

Privacy Policy

User Agreement

Terms of Service

Default Confirmation

If too long

This form auto replies from Zendesk on submission
on Trigger ID: tbc
https://vekamafsupport.zendesk.com/agent/admin/triggers

Admin Notification

New submission from {form_title}

Messages backup

Notify Teammedia of submission

Submission from Making.com Ad Campaign

Maker - Product Challenge

Products

Technologies

About us

Changemakers

Recovery Technologies

Continuous

Industrial

In the pharmaceutical and cosmetic industries, viscous media such as gels, creams, and ointments can be difficult to recover from pipelines after transfer, leading to product loss and increased waste treatment costs.
<h2>Recover high-value residual products</h2>
The SteriPig Product Recovery System from INOXPA is designed to efficiently recover residual high-value products from pipelines while ensuring hygienic conditions. This system operates by utilizing a sphere (PIG) driven by compressed air to clear the pipeline, which is then prepared for Cleaning-In-Place (CIP). Conforming to EHEDG specifications, it includes a launcher, receiver, automatic butterfly valves, and position detectors. With metal components made of AISI 316L and a hygienic design with an internal surface finish of Ra ≤ 0.5 µm, this system is suitable for applications involving viscous media. It supports connections of different types, including DIN and SMS, and offers various levels of automation and control panel options.

Hygienic pipeline product recovery system

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

Recovery

liquid

Before bottling wine, significant amounts are used to rinse the plant, including pumps, tubes, and fillers. This generates waste that could be reutilized, reducing both product loss and environmental impact.
<h2>Collect and reuse rinse wine efficiently</h2>
The R.W.S. (Recovery Wine System) by INNOTEC (Omnia Technologies) enables the recovery of wine used for rinsing in pre-bottling phases. The system stores the rinsed wine in a holding tank, which is capped with inert gas to maintain integrity. This wine is then dosed back into the production line with high precision, controlled by the dosing pumps' pressure management. It interfaces seamlessly with C.I.P. and micro-filtration systems, automating production and washing operations. This solution effectively reduces oxidative matter and ensures precise dosing proportional to the production batch.

Wine recovery system for bottling processes

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

Rinsing

In biogas upgrading and carbon capture operations, maintaining sustainability and generating additional revenue pose significant challenges. Typically, excess CO2 produced in these processes needs efficient management to avoid waste and environmental harm.
<h2>Recover and liquefy Co2 from biogas plants</h2>
The CO2 Recovery & Liquefaction system from HoSt Group is designed to recover and liquefy CO2 produced during the biogas upgrading process or after carbon capture. This system ensures the production of consistent food-grade liquid (bio)CO2, with a recovery rate exceeding 99%. Available in various scales – Mini, Compact, Medium, and Grand – the system's modular and containerized design allows for flexible deployment. Electrical consumption ranges from 0.20-0.22 kWh per kg of liquid CO2, underlining its energy efficiency. The system’s CO2 purification technology uses CO2 as a refrigerant, bypassing more harmful substances like Freon or Ammonia. Industries that could benefit from liquid (bio)CO2 include horticulture, food processing, and refrigeration, contributing to a lower carbon intensity score (CI-score).

Co2 recovery and liquefaction system for biogas upgrading

In pharmaceutical operations, especially during compression and encapsulation, substantial amounts of waste powder are generated. Efficiently recovering this waste is crucial to prevent material loss, maintain cleaner workplaces, and ensure compliance with regulatory standards.
<h2>Recover up to 99.9% of waste powder</h2>
The Hanningfield Uni-Dust cyclone is a high-efficiency system designed to recover waste powder from pharmaceutical oral solid dosage (OSD) processes such as compression and encapsulation. This equipment enables the capture of waste powder with an impressive efficiency rate of 90 - 99.9%, minimizing material loss and allowing for potential reintroduction into the process. It operates without filters, significantly reducing maintenance needs. Built from GMP-compatible stainless steel, it ensures compliance with regulatory standards. The Uni-Dust cyclone can connect to various process machinery via flexible hoses or stainless steel pipework, and is capable of integrating with ancillary systems like tablet dedusters or capsule polishers. Available in various models with different airflow capacities, it suits multiple industrial requirements.

Waste powder recovery cyclone for pharmaceutical processes

Compression

In the pharmaceutical world, encapsulation refers to various techniques to enclose and protect the drug ingredients by forming the capsule shell. Encapsulation equipment changes depending on whether the manufacturer needs to produce a soft or hard gel capsule. For instance, encapsulation systems and machines for softgels control the entire process from start to finish because their shells are filled at the same time they are produced. On the other hand, the filling of hard gel capsules comes by separating the body from the cap, and after the filling operations, the two parts are sealed together again, forming the shell.

Encapsulation

Powder

solid

In industries that produce inorganic and organic waste acids, efficient recovery methods are essential to reduce operating costs and meet regulatory standards. Traditional neutralization methods are no longer sufficient due to economic pressures and stricter environmental regulations.
<h2>Recover and purify industrial waste acids</h2>
The spent acid recovery system offered by GMM Pfaudler is a state-of-the-art solution designed to recover and purify acids from industrial waste streams. These plants are based on decades of experience in acid treatment and employ the latest technological advancements to ensure safety and efficiency. The system uses corrosion-resistant materials, such as Glasteel, fluoropolymer-lined steel, and metals like Zirconium, Tantalum, and Niobium, to handle both low and high-concentration acids effectively. The recovery process includes integrated heat recovery systems to minimize operational costs and compact designs to save space. Additionally, emission control options are available to manage pollutants like NOx and organic compounds.

Acid recovery system for industrial waste acids

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Battery electrode manufacturing involves dealing with significant volumes of coating line exhaust air streams. Effectively recovering and purifying solvents from these streams is crucial to maintaining compliance with emissions standards and ensuring material quality.
<h2>Recovers and purifies solvents efficiently</h2>
The solvent recovery system from Dürr is designed specifically for high-efficiency removal, recovery, and purification of solvents in the battery electrode manufacturing process. Utilizing proprietary technology, this system recovers electronic-grade solvents from exhaust air streams and can be configured to comply with both global and local emissions standards. The recovery process operates in a closed-loop system where the exhaust air is pre-cooled, and solvents are condensed using chilled water. This recovered solvent can then be reused on-site by dehydrating and purifying through a distillation system or processed off-site. Options include carbon bed solutions for laboratory environments and condenser systems followed by concentrators or scrubbers for large industrial settings. Dürr's system ensures short return-on-investment cycles and is suitable for operations ranging from small labs to large-scale manufacturing plants.

Solvent recovery systems for battery electrode manufacturing

Dehydration

Industrial distillation equipment is used in the process of separating different constituents of a liquid mixture. Considerations for choosing suitable distillation systems include the boiling points of the components, heat sensitivity of the product of interest, pressure requirements during the process, and the scale of production. Distillation is used for concentrating extracts such as herbal extracts, flavors, and aromas in the food industry. In the pharmaceutical industry, distillation is used in the production of active ingredients and in the chemical industry for the purification of chemical products.

Distillation

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

In industries dealing with solvent-based extraction, exhaust gases containing solvent vapors pose a significant environmental and safety challenge. Effective recovery of these vapors is critical to reduce emissions and prevent atmospheric discharge.
<h2>Recover solvent vapors efficiently with mineral oil absorption</h2>
The Mineral Oil Absorption System from Crown Iron Works is designed to recover solvent vapors from exhaust gases using cold mineral oil. This system captures and absorbs the solvents before they are released into the atmosphere, offering a safe and economical solution. The system can be customized with chiller systems for warm climates to enhance performance. Ideal for oilseed extraction and other solvent-based processes, this system minimizes environmental impact while ensuring compliance with safety regulations.

Mineral oil absorption system for solvent vapor recovery

In many industrial processes, valuable gases like propylene and nitrogen are lost as waste. This leads to both economic and environmental inefficiencies. Efficient recovery of these gases can minimize waste and maximize resource utilization.
<h2>Recover and purify valuable gases</h2>
The BORSIG Propylene and Nitrogen Recovery Unit employs a combination of compression, condensation, and membrane separation to recover high-purity propylene and nitrogen from purge gas streams. This system features a straightforward integration into existing and new installations. The initial stage compresses and condenses the purge gas, segregating the condensate. The gas is then fed into a hydrocarbon-selective membrane system, separating propylene and nitrogen streams effectively. The propylene can be recovered in liquid or gaseous form, while the nitrogen achieves over 99 mol% purity. BORSIG’s proprietary membrane technology ensures high recovery rates and operational efficiency.

Propylene and nitrogen recovery system for industrial applications

Condensation

In ethylene oxide and glycol (EO/EG) production, the need to efficiently recover valuable ethylene from purge gases is crucial. Inefficient recovery methods can lead to significant material losses and increased operational costs, impacting the overall productivity of the process.
<h2>Recover ethylene from cycle gas purge</h2>
The BORSIG Ethylene Recovery Unit is a specialized system designed for ethylene oxide and glycol (EO/EG) production. This unit enables the recovery of valuable ethylene monomer from the cycle gas purge, which is essential for optimizing resource utilization and minimizing waste. The process starts with the purge gas entering an inlet filter to remove droplets before moving to the hydrocarbon-selective membrane stage. Here, ethylene is separated from argon and nitrogen. The ethylene-rich stream is directed to the suction side of the reclaim gas compressor, while the ethylene-depleted stream is routed to the boiler unit. The unit features a package design for quick installation and easy implementation. It ensures safe operation with high reliability and low maintenance, offering a short return on investment period.

Ethylene recovery unit for ethylene oxide and glycol production

In the maritime industry, managing vapour emissions during the loading and unloading of sea-going vessels is crucial to meet strict environmental regulations. This process often involves substantial piping installations and integrated safety mechanisms, posing significant logistical challenges.
<h2>Treat multiple vapour streams from various vessels</h2>
The BORSIG Marine Vapour Recovery Unit (MVRU) is specifically designed to handle vapour emissions from sea-going vessels during loading and unloading operations. Capable of single or parallel loading from multiple vessels, it minimizes vapour piping diameter through a self-suction principle, eliminating the need for an extra blower system. This unit treats vapours from different loaded and pre-loaded products and meets stringent international emission standards and safety guidelines. Additionally, it offers a customized mechanical design adaptable to space constraints on jetties or shore platforms. BORSIG Membrane Technology GmbH ensures comprehensive solutions that cater to varying product vapours and capacities, making the MVRU a versatile and efficient option for marine vapour recovery.

Marine vapour recovery unit

Handling

When cooling hot solids from rotary kilns or calcining drums, efficient heat recovery and reduced process costs are critical. Ensuring effective cooling while minimizing primary energy expenditure is essential for improving operational efficiency and sustainability.
<h2>Enhance cooling efficiency with indirect heat recovery</h2>
The Indirect Cooling Drums from Allgaier Process Technology are designed for cooling hot and very hot solids, such as those from calcining drums and rotary kilns. These drums utilize indirect cooling to enable effective thermal energy recovery, moving the hot solid along one side of a separating apparatus wall while air cools from the other side. This separation ensures no direct contact between bulk material and cooling air, resulting in high thermal transfer efficiency. Particularly suited for materials like titanium dioxide and calcined gypsum, this method not only cools effectively but also reduces primary energy and fuel costs by using preheated, dust-free, and dry cooler exhaust air. The robust design ensures durability, complemented by environmental benefits from sustainable heat recovery.

Indirect cooling drums for process heat recovery

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

In the food processing industry, transferring viscous products such as chocolates, marmelades, and confectionary creams often leaves substantial residue in pipelines. This product wastage can be costly, especially when dealing with high-value items. Optimizing product recovery is crucial to maximize efficiency and savings.
<h2>Recover residual product from pipelines</h2>
The SilPig Product Recovery System by INOXPA is designed for efficient recovery of residual products from pipelines. Utilizing a sphere or 'pig,' the system propels this device through the pipelines using a propellant, typically compressed air. The pig effectively scrapes the inner surfaces, collecting any remaining product and transporting it to a receiver. Once the product recovery is complete, the system seamlessly transitions to a cleaning-in-place (CIP) mode, allowing both the pig and the pipeline to be cleaned without manual intervention. The system is compatible with various pipeline connections and can handle different gasket and sphere materials, providing flexibility for specific process requirements.

Sanitary pigging system for viscous food products

Industries with substantial waste streams need efficient and sustainable ways to convert refuse-derived fuel (RDF) into useful heat and power. Conventional methods often fall short, requiring modern, compliance-ready solutions for enhanced energy recovery and emissions control.
<h2>Transform waste into renewable energy</h2>
The RDF-fired Combined Heat and Power (CHP) plant from HoSt is designed to convert refuse-derived fuel into renewable heat, power, and steam. Featuring a robust firing grate and water tube boiler, it handles high chlorine and sulfur content fuels with corrosion-resistant Inconel layers. The plant's design includes high-pressure steam soot blowers for online cleaning, suitable for high ash-content waste. NO-NOx flue gas cleaning technology ensures compliance with strict emission standards. It supports particle sizes up to 250mm, ideal for fuels like RDF, SRF, waste wood, and sludge. The modular design facilitates rapid installation, with energy production starting within 1.5 years of contract signing. This technology is compliant with the Industrial Emissions Directive (IED), Best Available Techniques (BAT), and BREF standards.

Rdf-fired combined heat and power plants

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

Handling organic residues and manure efficiently is crucial for waste management in agricultural and industrial settings. The challenge lies in converting these materials into renewable energy while minimizing environmental impact.
<h2>Convert waste into valuable biogas</h2>
The Organic Residue and Manure Biogas Plant by HoSt is designed to convert various organic materials into renewable energy through anaerobic digestion. The biogas plant handles a diverse range of feedstocks, including manure, straw, grass, sludge, and food waste, using advanced digester mixing and heat recovery systems. Patented insulated membrane roofs reduce heat loss, and in-tank H2S removal ensures the biogas is purified effectively. The high level of automation makes the system easy to operate, and customizable turnkey solutions are available. Notable projects include the Charlton Park Biogas facility, producing 4.8 million Nm3 of biomethane annually.

Organic residue and manure biogas plant

Grading

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Industries handling large amounts of organic waste often struggle with inefficient waste management and high disposal costs. Converting organic waste into renewable energy through anaerobic digestion can address these challenges, turning waste into a valuable resource and reducing environmental impact.
<h2>Convert organic waste to renewable energy</h2>
The Organic Waste Biogas Plant by HoSt is a high-efficiency system designed to manage and convert various types of organic waste into biogas. Utilizing advanced digester mixing, heat recovery systems, and in-tank H2S removal, it ensures high and stable biogas production. The plant's automation increases ease of operation, and its patented insulated membrane roofs enhance operational efficiency. Ideal for treating organic waste from food processing industries, industrial and municipal sludge, and slaughterhouse waste, the biogas produced can be upgraded to biomethane, liquid CO2, bio-LNG, and bio-CNG. Additionally, HoSt offers comprehensive service and maintenance plans to guarantee high plant availability.

Organic waste biogas plant

Batch

Pilot

When developing processes for highly viscous materials, achieving accurate mixing, degassing, and solvent recovery under safe conditions is a significant challenge.
<h2>Optimize mixing and mass transfer processes</h2>
The EKATO Pilot Plant ELA 50 is designed for process development on a 50-liter scale, especially for high-viscosity materials. Featuring a reactor equipped with a coaxial agitator system, this plant allows the operation of both central and close-to-the-wall impellers. The plant includes a vacuum station for efficient degassing and solvent recovery. Installed in an EX-proof area, it is suitable for flammable liquids and operates under well-defined fluid dynamic conditions. It supports a range of processes including batch or semi-batch, single or multiphase, suspension, dispersion, and solvent evaporation. The plant optimizes conditions to minimize mixing times, maximize mass transfer, provide efficient solids suspension, and increase heat transfer.

Pilot plant for highly viscous applications

Dispersion

Evaporation technology is used to reduce or remove the moisture content of a mixture. Considerations for choosing suitable evaporation equipment include the moisture content in the mixture, the boiling point of the solvent, heat sensitivity of the product, and the amount of material to be processed. Evaporators are used for applications such as obtaining fruit and vegetable concentrates in the food industry, concentrating aromas and herbal extracts in the cosmetics industry, and isolating active ingredients in the pharmaceutical industry.

Evaporation

In the production of purified terephthalic acid (PTA), managing high-pressure exhaust gases containing pollutants like methyl acetate, methyl bromide, and carbon monoxide is crucial in ensuring compliance with environmental standards and improving process efficiency.
<h2>Catalyze pollutant removal from high-pressure exhaust gases</h2>
The high-pressure catalytic system by Dürr is designed to purify exhaust gases produced under high pressure, commonly found in the PTA production process. This system effectively removes organic pollutants through a catalytic process. It operates by first heating the exhaust gas using a heat exchanger until it reaches the catalyst's operating temperature. Post-catalysis, the purified exhaust gas is cooled down, and energy is recovered in the downstream expander. The system’s design allows for autothermal operation and offers features such as anti-corrosive construction and long maintenance intervals, aligning with the production system’s maintenance cycle. Additionally, it supports energy recovery from the expansion of purified process gas, and customers can choose the most suitable catalyst material. Suitable for various high-pressure exhaust gas applications, the system's small footprint allows it to be integrated seamlessly into existing production lines without extensive modifications.

High-pressure catalytic system for air pollution control

In industries where heat is a byproduct of processes, there's an increasing need to convert this heat into usable electricity. Waste heat from geothermal systems, biomass, and other sources often remains unutilized, losing potential energy savings.
<h2>Generate electricity from low-temperature heat sources</h2>
The Cyplan® ORC by Dürr is an efficient solution for converting decentralized heat sources into electricity. It operates using the Organic Rankine Cycle, where heat from various media such as hot water, steam, thermal oil, and hot gas is converted into pressurized vapor to drive a turbo generator. This system is suitable for heat sources above 90°C and offers a power output range from 50 kW to 1000 kW. It features modular, skid-mounted designs for easy transport and installation. The system's compact design and remote monitoring capabilities ensure low maintenance and high reliability. Optional condensation heat utilization allows for additional heat recovery up to 95°C, enhancing overall efficiency. This solution is ideal for combined heat and power (CHP) applications, increasing the profitability of power generation processes.

Organic rankine cycle for decentralized power generation

In industries such as pharmaceuticals and food processing, extracting active ingredients from raw solid materials efficiently is a common challenge. The need for precise control over extraction techniques and solvent management is crucial to achieve high-quality, concentrated extracts.
<h2>Flexible extraction options for various methods</h2>
The Solid/Liquid Extraction Unit by De Dietrich Process Systems is specifically designed for development work and training purposes. The unit's core component is a 4 L extraction vessel that houses the raw material in a removable borosilicate glass basket. The vessel is equipped with a quick opening connection for easy replacement of materials. This system supports multiple extraction methods including continuous downward extraction, continuous overflow extraction, and SOXHLET extraction. The setup features an electrically heated 6 L distillation vessel for solvent recovery. Solvent preheating, glass packing in the distillation column, and efficient cooling with a 0.3 m² coil heat exchanger and distillate cooler are some of the notable features. The unit is also available with an optional control cabinet and process control system, although it is not equipped for explosion-proof requirements. Its compact dimensions of approximately 1000 x 600 x 3300 mm make it suitable for various applications in laboratories and pilot plants.

Solid/liquid extraction unit for process development

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

Producers of hemp CBD oil face challenges in maximizing yield while ensuring environmental responsibility. Effective extraction processes are essential to achieve high-quality full-spectrum CBD oil while minimizing solvent use and labor requirements.
<h2>Extract hemp Cbd oil with high efficiency</h2>
The continuous extraction system by Crown Iron Works is designed to optimize hemp CBD oil extraction with a focus on efficiency and sustainability. This system supports processing capacities of over 50 tons per day, utilizing proprietary designs that enable more than 99% solvent recovery from CBD oil and spent hemp biomass. This scalability allows customization based on operational needs, featuring multiple solvent options and low labor requirements. In addition, Crown Iron Works offers piloting, testing, training capabilities, and robust aftermarket support to ensure seamless integration and operation. This system is ideal for producers aiming to enhance their production capacity while adhering to environmentally responsible practices.

Hemp Cbd oil extraction system

In industrial food processing, managing exhaust air is crucial to maintaining a safe and compliant work environment. Challenges include removing oil mist and particles, controlling odors, and recovering energy from exhaust gases.
<h2>Optimize exhaust air management with advanced separation</h2>
The CentrOx™ by Centriair is a comprehensive exhaust air treatment solution designed explicitly for food processing applications such as frying and roasting. This system uses a centrifugal separator for removing fluid particles, achieving 100% particle removal down to 1µm. Following this, the ColdOx® reactor oxidizes VOCs and eliminates odors using high-intensity UV and photo-chemical oxidation with catalysts. Energy recovery is achieved through clean exhaust gas that allows for effective heat exchange, offering significant savings. The system includes an automatic flushing device for minimal maintenance, and preventive maintenance options with remote monitoring are available.

Industrial exhaust air treatment for food processing

In the juice processing, chemical industries, and depuration processes, reducing energy and concentration costs is critical. Efficient processing technologies are needed to achieve better product quality and cost savings.
<h2>Achieve optimal concentration with minimal energy use</h2>
The C 19 vacuum concentrator by Cadalpe is designed to offer superior concentration for juices and chemicals while minimizing energy costs. It employs a multiple-effect vacuum system with a descending film to enhance product quality through minimal contact time and low temperature differences. Lower water evaporation costs are achieved via process vapor recovery and reutilization, thermal compression, and heat recovery. The concentrator operates continuously, controlled by a centralized automated system. For added efficiency, an optional stripping column for preliminary desulphurization is available. Industries such as chemical processing and beverage production can benefit from this advanced concentrator, which ensures high-speed heating and considerable water savings.

Vacuum concentrator for juice and chemical processing

Concentration

In the production of formaldehyde, managing the high temperatures generated during methanol dehydration is essential. Traditional methods often fail to efficiently recover the significant amount of heat produced, leading to energy losses and reduced operational efficiency.
<h2>Recover heat from formaldehyde production processes</h2>
The replacement waste heat boiler by BORSIG is designed to meet the specific requirements of formaldehyde plants using the Silver Contact Process. This system effectively recovers heat from the heated product gas mixture of methanol, water, and air, which heats up to 600 to 700 °C during oxy-dehydration reactions. Integrated directly into the reactor, the waste heat boiler produces saturated steam as the gas cools down to 150 °C, which can then be utilized in the main process. Characterized as a fired-tube boiler, it ensures optimal energy recovery and operational efficiency. BORSIG's boilers typically operate with pressure parameters at 20 bar (2,000 kPa) and temperatures at 200 °C, and are built to replace existing units provided by BORSIG or STEINMÜLLER. This product is essential for plants focusing on nitric acid, formaldehyde, and caprolactam production.

Replacement waste heat boiler for formaldehyde plants

Producing fruit juices, nectars, soft drinks, and syrups often requires efficient concentration to maintain quality and stability. Traditional methods may lead to thermal damage and high water consumption, posing regulatory and operational challenges.
<h2>Achieve consistent concentration with advanced evaporation</h2>
The evaporators from Blendtech (Omnia Technologies) are designed to enhance the concentration of fruit juices, nectars, soft drinks, syrups, and infusions. Featuring forced circulation, falling film, or thin film types, these evaporators ensure superior product quality by minimizing thermal damage through reduced holding times. The automatic control systems adjust and maintain process parameters precisely, providing a stable operation environment. Additional features include aroma recovery and mechanical or thermodynamic compressors for enhanced efficiency. The system also boasts very low water consumption due to efficient cooling technologies and complete condensate recovery, significantly reducing operational costs. This technology is particularly beneficial for industries focused on producing high-quality concentrates with exact outlet concentration control.

Evaporators for fruit juices and syrups

Protein recovery from meat, fish, and plant sources requires precise and efficient separation of valuable components. Traditional processing methods can be inefficient, leading to loss of yield and high energy consumption, particularly in applications such as meat rendering, fish meal production, and vegetable protein isolation.
<h2>Efficiently separates protein and fat fractions</h2>
The decanter centrifuges from Alfa Laval offer advanced solutions for protein extraction across varied applications. These centrifuges, known for their robust design and wear protection, enhance the recovery of protein fractions, fats, and oils. Key models include DRNX for technical grade recovery, FDNX for feed grade applications, SANX for food grade applications, and MRNX for sensitive food grade operations. Each model provides specific benefits, such as temperature resistance, customizable configurations, and certification-compliant seals. With operating temperatures ranging up to 130°C and easy-to-replace tungsten carbide wear parts, these centrifuges ensure excellent clarification, high recovery rates, and dry cake outputs, making them ideal for industries such as fish and meat processing, vegetable protein production, and gelatin manufacturing.

Decanter centrifuge for protein extraction

Industrial centrifuges are widely used for mechanical solid-liquid separation of components in the pharmaceutical and chemical industries. This is achieved by rapidly rotating the contents within a container to separate fluid of different densities or to remove liquids from solids.

Centrifuging

In modern industrial settings, effective thermal management is crucial for operations such as heating, cooling, and recovering heat. Traditional methods often lead to inefficiencies, higher energy consumption, and increased maintenance costs, necessitating a more advanced solution to optimize these processes.
<h2>Optimize heat transfer with compact, reliable design</h2>
The Gasketed Plate-and-Frame Heat Exchangers by Alfa Laval optimize heat transfer through large surfaces of corrugated plates that effectively draw heat from one fluid to another. The corrugated herringbone pattern on the plates creates high turbulence, resulting in high heat transfer efficiency and self-cleaning properties. The units are compact, saving space and making them easy to service and maintain. Designed for maximum uptime, they exhibit less fouling, stress, wear, and corrosion. Their flexible nature allows for easy adaptation to changing duty requirements. The robust design ensures a low environmental footprint, making it suitable for various industrial applications such as heating, cooling, and heat recovery.

Gasketed plate-and-frame heat exchangers for industrial applications

For professionals working in botanical extraction, performing precise decarboxylation under controlled temperature and vacuum conditions is critical. This involves converting cannabinoids through heating while ensuring product integrity and quality.
<h2>Perform decarboxylation under precise conditions</h2>
The 50L Single/Dual Glass Reactor with Welch Pump from Across International is designed to facilitate synthetic reactions in a controlled environment. This reactor features adjustable stirring speeds and a constant pressure feeding funnel for uniform material addition. The built-in condenser allows for material recovery at a controlled rate. The reactor's dual jacketed option enables vacuum drawing from the outer jacket, maintaining recirculating fluid temperature and providing optimal control. Constructed from food-grade high borosilicate glass, it is resistant to heat, cold, and corrosion. With a temperature range of -110F to 400F and a vacuum level of 20 torr, it meets rigorous operational demands.

Decarboxylation package for botanical extraction

Vacuum

In laboratory settings requiring precise synthetic reactions under varying temperature and vacuum conditions, traditional reaction vessels may prove insufficient. These scenarios often involve handling sensitive materials that demand consistent stirring and controlled feeding rates.
<h2>Manage synthetic reactions with tight temperature control</h2>
The Ai 20L Single or Dual Jacketed Glass Reactor from Across International is designed for synthetic reactions of various materials. It features a high borosilicate glass vessel that is both heat and corrosion-resistant, making it suitable for a wide range of temperatures from -110°F to 400°F. The system is equipped with adjustable stirring speeds and a constant pressure feeding funnel for uniform material addition. Its dual jacketed design allows for vacuum drawing from the outer jacket, providing optimal recirculating fluid temperature control and preventing frost formation. A built-in condenser with dual cooling coils ensures efficient material recovery. The reactor's robust PTFE sealing components offer long-term durability, while its stainless steel supporting framework with lockable casters provides stability and mobility. The included Welch Pump further enhances operational efficiency.

Large capacity jacketed glass reactor

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

Stirring

When producing French fries, defective strips often need to be discarded due to black spots and brown eyes. This can significantly reduce yield and profitability. The challenge lies in recovering these rejected strips efficiently and reliably.
<h2>Recover defective fries with precision cutting</h2>
The FAM Glide is a dedicated strip cutter designed to transform defective potato strips into good, usable products through a simple mechanical cutting process. Known for its high performance, this cutter effectively removes black spots and brown eyes found at the ends of fries during continuous operation. This system can increase yield by up to 60-70% by recovering rejected strips from the production line, ensuring minimal waste and maximum productivity. The FAM Glide enhances operational efficiency for industries such as fresh vegetables, frozen vegetables, and French fries. This product is offered by FAM STUMABO.

Strip cutter for recovering defective fries

Cutting

In the food, pharmaceutical, and chemical industries, separating liquid multi-component mixtures is essential to concentrate solutions, recover substances, or recycle water. Traditional methods often fall short in efficiency and sustainability requirements.
<h2>Optimize liquid mixture separation and concentration</h2>
The DEVEX evaporation plant for liquid mixtures is a versatile solution designed for the thermal separation of liquid multi-component mixtures. It excels in concentrating mixtures and recovering individual substances such as solvents and recycle water. DEVEX offers various types of evaporators, including plate or shell and tube, operating in falling film or rising film modes, as well as flash, natural circulation, or forced circulation options. The system integrates advanced features such as multi-stage designs and vapor compressors, which significantly reduce energy consumption and operating costs. Ideal for complex products requiring specific technologies, the DEVEX plant is customizable, ensuring high efficiency, yield, and compliance with the latest sustainability standards. Key industries include food, pharmaceuticals, and chemicals.

Evaporation plant for liquid mixtures

Connect directly with world leading manufacturers of Recovery equipment and find technology to build or improve your production line.