Energy recovery system for lube oil treatment

Maximize energy efficiency by recovering lost heat in your lube oil treatment process, seamlessly integrating with existing systems to reduce fuel consumption and enhance operational sustainability.

Recovers and Reuses Heat from Oil Treatment

The GEA EnergyMaster is an essential component in the marine and oil industries, featuring a brazed plate heat exchanger design to recover energy in lube oil treatment systems. This efficient equipment redirects otherwise lost heat from hot oil, aiding pre-heating processes and significantly lowering fuel costs. Perfect for marine applications, it integrates seamlessly with existing systems as a retrofit package or as part of a new heater unit, enabling a robust and self-regulating operation with minimal maintenance requirements.

Capable of continuous operation, the GEA EnergyMaster optimizes the oil separation process, producing clean lube oil, fuel oil, and bilge water efficiently. The energy-efficient solution facilitates compliance with environmental standards while promoting sustainability through reduced energy consumption and operational costs. Suitable for work in harsh marine environments, it is engineered for reliability and ease of handling, ensuring a quick return on investment, even for retrofitted systems.

Benefits

  • Cuts operational costs by increasing energy efficiency in oil treatment processes.
  • Reduces fuel consumption through effective heat recovery, enhancing sustainability.
  • Provides easy integration into existing systems with minimal maintenance needs.
  • Supports continuous operation, ensuring reliability and consistent output.
  • Delivers rapid return on investment, making it ideal for both new installations and retrofits.

General


Applications
Gas and energy,Marine,Bilge water,Oil,Lube oil,Fuel oil,Egr water
End products
Clean bilge water
Steps before
Oil extraction,Filtration,Pre-heating
Steps after
Cooling,Recycling,Oil storage
Input ingredients
cold dirty oil,lube oil,fuel oil
Output ingredients
hot clean oil
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Energy recovery
Partial recovery
Heat exchanger type
Brazed plate heat exchanger
Pre-heating method
Recovery heat exchanger
Heating method
Steam/Thermal oil/Electric pre-heater
System design
Compact unit
Operation
Self-regulating and maintenance-free
Return on investment period
Short
Automation level
Easy to handle

Operating Characteristics


Energy recovery
Integrated heat exchanger
Batch vs. continuous operation
Continuous
Automation level
Self-regulating
Maintenance
Maintenance-free

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Application
Lube Oil Treatment

Physical Characteristics


Compact footprint
Yes
Control panel type
Integrated
Discharge method
Automatic

Custom Options


Integration with Existing Heater Units
Retrofit Package
Design Type
Compact Unit Design
Heat Exchanger Type
Brazed Plate Heat Exchanger
Self-regulation Feature
Yes
Maintenance-free Operation
Yes