Decarboxylation package for botanical extraction

Ensure precise temperature control and efficient reaction conditions in your processes with this package, ideal for achieving high-purity botanical extracts and liquid formulations.

Performs Controlled Reactions and Vacuum-Assisted Mixing

The Ai R50 and Ai 2R50 50L jacketed glass reactors, equipped with a Welch vacuum pump, offer an exceptional solution for controlled reaction environments in pharmaceutical, botanical extraction, and chemical synthesis processes. These reactors excel through their adjustable stirring speeds and a vacuum-enabled jacket, ensuring precision in mixing and temperature control. Ideal for applications with liquid formulations such as CBD oil, vitamin supplements, and antibiotic solutions, the 50L capacity supports both batch and pilot operations.

The reactors feature high borosilicate glass for outstanding heat and corrosion resistance, complemented by a robust PTFE stirring system. With a digital rotation controller, the reactors manage rotation speeds between 50 to 500 rpm, and operate efficiently across a wide temperature range of -110°F to 400°F. Integration into existing systems is seamless, as their design supports both manual and high-speed operations, while the vacuum functionality extends to effective separation processes with a vacuum gauge measuring up to 20 torr.

Energy efficiency is enhanced via the thermo insulation jackets, reducing thermal exchange and optimizing chiller longevity. Compliant with ETL, UL, and CSA standards, these reactors embody safety and operational reliability, equipped with user-friendly digital displays for real-time speed and temperature monitoring. Customization options, including multi-layer stirring blades and PTFE-lined agitators, provide tailored solutions for your specific production needs.

Benefits

  • Enhances reaction precision and consistency, crucial for high-quality end-products like APIs and aromatic compounds.
  • Minimizes operational costs with energy-efficient insulation jackets that extend equipment lifespan.
  • Supports stringent chemical environments with durable borosilicate glass and PTFE sealing.
  • Facilitates process versatility with adjustable stirring and comprehensive temperature range.
  • Promotes seamless integration into production lines with a user-friendly design and robust vacuum capabilities.

General


Applications
Life science products,Liquid formulations,Industrial process materials,Fine chemicals,Nutraceuticals,Botanical extraction,Biopharmaceuticals,Pharmaceutical products,Chemistry applications,Essential oils
End products
Aroma compounds,Extracted plant terpenes,Cbd oil,Herbal tinctures,Thc distillate,Liquid oral medications,Industrial solvents,Antibiotic solutions,Vitamin e supplements,Active pharmaceutical ingredients (apis)
Steps before
Synthesis preparation,Material loading,Vacuum setup,Temperature calibration
Steps after
Condensation recovery,Cooling,Cleaning,Material discharge
Input ingredients
synthetic materials,reacting agents,chilling fluids
Output ingredients
recovered materials,condensed products,processed chemicals
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Rotation speed
50 to 500 rpm
Reaction glass vessel capacity
13 gallons (50L)
Temperature range
-110F to 400F
Glass material
High borosilicate glass 3.3
Maximum jacket pressure
4.4 psi or 0.03 MPa
Vacuum level
20 torr
Electrical requirements
110V 60Hz or 220V 50/60Hz,1-Phase,140W
Cooling/heating jacket capacity
4.2 gallons (16L)
Condenser design
Dual-cooling coil
Drain port ground clearance
12.5 inches
Reactor dimensions (WxDxH)
26 x 33 x 85"
Shipping dimensions
25 x 83 x 42"
Shipping weight
330 Lbs

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Corrosive resistance (e.g. acids)
High borosilicate glass is resistant

Product type Characteristics


Chemical compatibility
Solvent-resistant PTFE


ETL testing
UL/CSA standards
FDA materials
Food grade high borosilicate glass

Physical Characteristics


Machine Footprint
26 x 33 x 85 inches
Shipping Dimensions
25 x 83 x 42 inches
Shape
Vertical cylindrical
Feed Method
Constant pressure feeding funnel
Discharge Method
Large opening with flush seal design
Weight
330 lbs
Material
High borosilicate glass,stainless steel
Capacity
50L Reactor
Agitator Style
Impeller with PTFE liner
Support
Stainless steel frame with lockable casters

Custom Options


Reactor Type
Ai R50 Single Jacketed / Ai 2R50 Dual Jacketed
Chiller for Top Condenser
No Chiller / Ai C30 220V -30°C/-22°F 20L/min 10L vol chiller
Certification
No Certification / ETL tested to UL/CSA standards
Delivery Liftgate Service
Yes / No