Decarboxylation package for botanical extraction
Ensure precise temperature control and efficient reaction conditions in your processes with this package, ideal for achieving high-purity botanical extracts and liquid formulations.

Performs Controlled Reactions and Vacuum-Assisted Mixing
The Ai R50 and Ai 2R50 50L jacketed glass reactors, equipped with a Welch vacuum pump, offer an exceptional solution for controlled reaction environments in pharmaceutical, botanical extraction, and chemical synthesis processes. These reactors excel through their adjustable stirring speeds and a vacuum-enabled jacket, ensuring precision in mixing and temperature control. Ideal for applications with liquid formulations such as CBD oil, vitamin supplements, and antibiotic solutions, the 50L capacity supports both batch and pilot operations.
The reactors feature high borosilicate glass for outstanding heat and corrosion resistance, complemented by a robust PTFE stirring system. With a digital rotation controller, the reactors manage rotation speeds between 50 to 500 rpm, and operate efficiently across a wide temperature range of -110°F to 400°F. Integration into existing systems is seamless, as their design supports both manual and high-speed operations, while the vacuum functionality extends to effective separation processes with a vacuum gauge measuring up to 20 torr.
Energy efficiency is enhanced via the thermo insulation jackets, reducing thermal exchange and optimizing chiller longevity. Compliant with ETL, UL, and CSA standards, these reactors embody safety and operational reliability, equipped with user-friendly digital displays for real-time speed and temperature monitoring. Customization options, including multi-layer stirring blades and PTFE-lined agitators, provide tailored solutions for your specific production needs.
Benefits
- Enhances reaction precision and consistency, crucial for high-quality end-products like APIs and aromatic compounds.
- Minimizes operational costs with energy-efficient insulation jackets that extend equipment lifespan.
- Supports stringent chemical environments with durable borosilicate glass and PTFE sealing.
- Facilitates process versatility with adjustable stirring and comprehensive temperature range.
- Promotes seamless integration into production lines with a user-friendly design and robust vacuum capabilities.
- Applications
- Life science products,Liquid formulations,Industrial process materials,Fine chemicals,Nutraceuticals,Botanical extraction,Biopharmaceuticals,Pharmaceutical products,Chemistry applications,Essential oils
- End products
- Aroma compounds,Extracted plant terpenes,Cbd oil,Herbal tinctures,Thc distillate,Liquid oral medications,Industrial solvents,Antibiotic solutions,Vitamin e supplements,Active pharmaceutical ingredients (apis)
- Steps before
- Synthesis preparation,Material loading,Vacuum setup,Temperature calibration
- Steps after
- Condensation recovery,Cooling,Cleaning,Material discharge
- Input ingredients
- synthetic materials,reacting agents,chilling fluids
- Output ingredients
- recovered materials,condensed products,processed chemicals
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Rotation speed
- 50 to 500 rpm
- Reaction glass vessel capacity
- 13 gallons (50L)
- Temperature range
- -110F to 400F
- Glass material
- High borosilicate glass 3.3
- Maximum jacket pressure
- 4.4 psi or 0.03 MPa
- Vacuum level
- 20 torr
- Electrical requirements
- 110V 60Hz or 220V 50/60Hz,1-Phase,140W
- Cooling/heating jacket capacity
- 4.2 gallons (16L)
- Condenser design
- Dual-cooling coil
- Drain port ground clearance
- 12.5 inches
- Reactor dimensions (WxDxH)
- 26 x 33 x 85"
- Shipping dimensions
- 25 x 83 x 42"
- Shipping weight
- 330 Lbs
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Corrosive resistance (e.g. acids)
- High borosilicate glass is resistant
- Chemical compatibility
- Solvent-resistant PTFE
- ETL testing
- UL/CSA standards
- FDA materials
- Food grade high borosilicate glass
- Machine Footprint
- 26 x 33 x 85 inches
- Shipping Dimensions
- 25 x 83 x 42 inches
- Shape
- Vertical cylindrical
- Feed Method
- Constant pressure feeding funnel
- Discharge Method
- Large opening with flush seal design
- Weight
- 330 lbs
- Material
- High borosilicate glass,stainless steel
- Capacity
- 50L Reactor
- Agitator Style
- Impeller with PTFE liner
- Support
- Stainless steel frame with lockable casters
- Reactor Type
- Ai R50 Single Jacketed / Ai 2R50 Dual Jacketed
- Chiller for Top Condenser
- No Chiller / Ai C30 220V -30°C/-22°F 20L/min 10L vol chiller
- Certification
- No Certification / ETL tested to UL/CSA standards
- Delivery Liftgate Service
- Yes / No