Product recovery system for hygienic applications

Efficiently reclaim valuable products from your production lines while minimizing waste and water usage with advanced product recovery systems, ensuring maximum output and sustainable operations in process-intensive sectors.

Recovers Product and Reduces Waste

The VARICOVER® Product Recovery and Pigging System by GEA is engineered to optimize the recovery of valuable products while minimizing waste in diverse sectors such as beverage, food, and pharmaceutical industries. This system excels in retrieving residual products from pipelines, utilizing pigging technology to ensure maximum yield and reduced effluent disposal. Common end-products include Jägermeister liqueur, skincare serums, and nutritional protein shakes.

The system offers versatility with fully automated, semi-automated, and manual operations, catering to various production capacities and setups. It seamlessly integrates into existing processes, enhancing overall efficiency with options for integration in ATEX-relevant areas. The use of water or nitrogen as pigging media ensures safe and efficient operation, while the system’s compliance with standards such as the 3A for the US market reaffirms its suitability for critical applications.

With its capability to handle liquid and gaseous products, this system reduces water and CIP media consumption, driving down operational costs. Material options available in stainless steel support durability and resistance to corrosion, making the system adaptable for different industrial environments. Customized configurations are facilitated by GEA’s engineering support, ensuring the equipment meets specific production requirements while simplifying cleaning and maintenance with integrated CIP capabilities.

Benefits

  • Enhances product yield by recovering residuals, thus increasing profitability.
  • Lowers effluent disposal costs through efficient waste reduction.
  • Decreases water and cleaning agent usage, saving on operational expenses.
  • Integrates seamlessly into existing systems, minimizing setup disruptions.
  • Operates safely in ATEX zones, ensuring compliance and safety in hazardous environments.

General


Applications
Food,Gas,Beverage,Oil,Cosmetics,Chemical,Environment,Home and personal care,New food,Dairy,Pharmaceutical
End products
Fermented beverages,Essential oil extracts,Processed water for irrigation,Alternative protein products,Skincare serums,Nutritional protein shakes,Dairy-based yogurt drinks,Industrial solvents,Biodiesel,Jägermeister liqueur
Steps before
Mixing,Blending,Storage
Steps after
Cleaning,Packaging,Filling
Input ingredients
finished product,process lines,water,CIP media,product ingredients
Output ingredients
recovered product,reduced waste,reduced effluent,less wastewater
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Cleaning method
Automated / Semi-automated / Manual
Automation level
Fully automated / Semi-automated / Manual operation
Explosion Safety
ATEX Categories II 2G Ex h IIB T3...T6 Gb XII 2D Ex h IIB T 135°C Db X
Nominal Sizes
DN25
DN40
DN50
DN65
OD 1“
OD 1.5"
OD 2"
OD 2.5"
OD 3"
Pig Driving Media
Water / Nitrogen
Suitable Ex Zones
1
2
21
22 (inside and outside pipelines)
Process Lines
Product recovery
Product Loss Reduction
Yes
Effluent Disposal Reduction
Yes
Water Consumption Reduction
Yes
CIP Media Consumption Reduction
Yes
Production Downtime Reduction
Yes

Operating Characteristics


Working Mechanism
Pigging System
Automation level
Fully automated / Semi-automated / Manual
Operating environment
ATEX Zones
Product recovery efficiency
High
Cleaning method
CIP / Manual
Batch vs. continuous operation
Batch / Inline Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product Recovery Applications
Food,Beverage,Pharmaceutical Industries

Custom Options


Control panel type
PLC-controlled,manual
Automation level
Fully automated,semi-automated,manual
Integration possibilities
Compatible with existing pipeline systems,ATEX-relevant areas
Pig driving media
Water,Nitrogen