High-yield fermentation system for raw material processing
Achieve precise control in fermentation with advanced systems designed for optimized energy recovery and high purity, seamlessly integrating crucial stages like distillation and separation to enhance production efficiency and product quality.
Ferments and Distills Bioproducts Continuously
GEA’s continuous Fermentation and Distillation System streamlines your production line by integrating cutting-edge processes across multiple industries, including food, pharmaceutical, and chemical sectors. This system utilizes optimized fermentation and distillation techniques tailored for high-yield applications like specialty polymers and ethanol fuel. By employing precise temperature distribution and efficient energy recovery, it minimizes operational costs and enhances product purity. Handling diverse product types—from liquids like almond milk to gases such as CO2—this equipment operates seamlessly in high-speed, continuous production settings. Automated control integrates easily into existing systems, with energy efficiency boosted by advanced motor control. Constructed from corrosion-resistant materials, it meets GMP and FDA standards, ensuring compliance and durability. The Clean-In-Place (CIP) system simplifies maintenance, while customizable options cater to specific operational needs.
Benefits
- Enhances production efficiency by maximizing throughput with continuous operation.
- Decreases operational costs through energy-efficient processes and optimized resource use.
- Achieves superior product purity, meeting stringent industry standards for pharmaceuticals and chemicals.
- Facilitates compliance with environmental regulations through effective exhaust treatment and energy recovery.
- Streamlines integration with existing systems, lowering installation time and labor requirements.
- Applications
- Food,Beverages,Liquid formulations,Fine chemicals,Nutraceuticals,Biopharmaceuticals,Enzymes,Biofuel,Plant-based milk,Dairy,Pharmaceuticals
- End products
- Fermented teas,Monoclonal antibodies,Almond milk,Ethanol fuel,Probiotic supplements,Whey protein concentrate,Lactase enzymes,Vitamin syrup,Plant protein burger,Vaccine components,Specialty polymers
- Steps before
- Raw material handling,Pretreatment,Mashing,Yeast propagation
- Steps after
- Distillation,Dehydration,Purification,CO2 extraction
- Input ingredients
- raw material,yeast,process enzymes,additives
- Output ingredients
- ethanol,high quality CO2,residual ethanol,conversion data
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Process Enzyme Cost Reduction
- Minimized
- Process Energy Reuse
- Unique Concepts
- Yeast Propagation
- Separate
- Yeast Vitality
- High
- Conversion Rate
- Excellent
- Temperature Distribution
- Uniform
- Mixing Technologies
- Optimized
- Operational Cost Reduction
- Significant
- Ethanol Recovery
- Economic
- CO2 Quality
- High
- Sanitary Design
- Perfectly Adapted
- Cleanability and Drainability
- Excellent
- Process Transparency
- High Degree
- Process Control Design
- Experienced
- Integrated process steps
- Distillation,fermentation
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- Reuses process energy
- Cleaning method
- CIP / Manual
- Temperature distribution
- Uniform through optimized mixing technologies
- Yeast propagation
- Separate with high vitality
- Operational costs
- Minimized through energy reuse
- Reliability
- High process reliability guaranteed
- Sanitary design
- Adapted to avoid dead spots
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Mashing System Design
- Innovative
- Yeast Propagation System
- Separate and High Vitality
- Temperature Distribution System
- Uniform through Optimized Mixing
- Exhaust Gas Treatment
- Ethanol Recovery and CO2 Creation
- Process Control System
- High Degree of Transparency