Beer recovery unit for breweries

Recover valuable beer from surplus yeast efficiently and integrate seamlessly into your existing brewing operations with this modular system.

Recovers Beer from Surplus Yeast and Tank Bottoms

The Beer Recovery Unit from GEA Membrane Plants is designed to efficiently recover beer from surplus yeast and tank bottoms using robust ceramic membrane technology. This system employs cross-flow filtration, enabling continuous and modular operations suitable for beverage and brewing industries. Available skid-mounted, it processes up to 1000 hectoliters per day depending on dry solids content. The unit’s design minimizes operator involvement and integrates seamlessly into existing brewery operations, supported by a compact and hygienic framework. With a yeast-free permeate output of less than 5 cells per 100 ml, it assures high-quality beer recovery. Built for CIP cleaning, it supports easy maintenance and minimal downtime, emphasizing cost efficiency and sustainability in beer production processes.

Benefits

  • Maximizes yield by recovering high-quality beer from waste, reducing material loss.
  • Minimizes labor costs with low operator involvement due to automated controls.
  • Enhances sustainability with reduced waste and energy-efficient operation.
  • Easily integrates into existing systems, requiring no major reconfiguration.
  • Facilitates maintenance and reduces downtime with straightforward CIP cleaning.

General


Applications
Fermentation products,Beverage,Alcoholic drinks,Beer production
End products
Neutral alcoholic base,Hard seltzer,Non-alcoholic beer,Beer
Steps before
Yeast Collection,Tank Bottom Accumulation
Steps after
Beer Filtration,Packaging,Distribution
Input ingredients
surplus yeast,tank bottoms
Output ingredients
recovered beer,yeast-free permeate
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Capacity
250 hl,500 hl,1000 hl per day
Filtration type
Cross-flow with ceramic membranes
Membrane Type
Ceramic
Operating Mode
Standard plant design
Cleaning Method
CIP (Clean-In-Place)
Yeast-free permeate
,lt
5 cells / 100 ml
Modular Design
Compact skids
Dry solids content capacity
Dependent

Operating Characteristics


Working Mechanism
Cross-flow filtration
Membrane Type
Ceramic membranes
Processing Capacity
250 hl/day,500 hl/day,1000 hl/day
Batch vs. Continuous Operation
Continuous
CIP Principles
Easy to clean (CIP)
Automation Level
Minimal operator requirement
Modular Design
Compact skids
Permeate Specification
Yeast-free permeate (< 5 cells / 100 ml)
Customizability
Standard Plant Design

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact skid
Tank shape and size
Standard sizes
Feed/discharge method
Cross-flow filtration
Material type
Ceramic membranes
Modular design
Yes

Custom Options


Modular design
Compact skids
Processing capacities
250 hl,500 hl,1000 hl per day
System integration
Easily retrofit into existing operations