Vacuum deaeration with aroma recovery for juices

Eliminate oxygen from liquid foods to prevent oxidation while retaining valuable aromas, enhancing product quality and shelf life with vacuum deaeration technology.

Removes Oxygen and Recovers Aromas

The Vacuum Deaeration with Aroma Recovery from Reda Spa is uniquely engineered to enhance the quality of liquid food products by efficiently removing oxygen and preserving crucial aromas. Operating under a vacuum condition, it prevents oxidative degradation, crucial for maintaining color and nutritional integrity. Specially designed condensers capture and reintroduce aromatic fractions, ensuring flavor retention in end-products like aseptic fruit juices and cream variations.

This system is ideal for dairy, plant-based drinks, and juice producers, processing up to several thousand liters per hour with a continuous, fully automated operation. Integration into existing lines is seamless, with options for direct, indirect, or combined heating systems to suit specific production requirements. The equipment’s energy efficiency is optimized by advanced motor control, significantly reducing consumption levels. Constructed from durable materials, it offers robust corrosion resistance, making it suitable for various liquid applications.

Reda Spa provides customization options to meet specific processing needs, along with engineering support to ensure optimal equipment performance in diverse industrial environments. Beyond performance, the equipment is designed for ease of cleaning and maintenance, ensuring minimal downtime and prolonged service life.

Benefits

  • Preserves product quality by preventing oxidation and maintaining taste and nutritional value.
  • Enhances aroma retention, ensuring superior product flavor profiles.
  • Increases operational efficiency with continuous, fully automated processing.
  • Lowers energy costs through optimized motor control and efficient heating options.
  • Facilitates seamless integration into diverse production lines with flexible customization options.

General


Applications
Cream,Plant-based drinks,Wine,Milk,Fermented products,Natural extracts,Nectars,Fruit juices,Juices,Beer
End products
Aseptic nectars,Whipped cream,Butter cream,Pastry cream,Standardized milk,Aseptic fruit juices,Crème brûlée,Homogenized milk,Clarified milk,Single cream,Crème fraîche,Cooking cream,Coffee cream,Sterilized milk,Bechamel sauce
Steps before
Clarification,Standardization,Purification
Steps after
Homogenization,Sterilization,Aseptic filling,Packing
Input ingredients
natural extracts,fruit juices,nectars,raw milk,cow milk,smoothies,plant-based drinks
Output ingredients
aromatic fractions,deoxygenated product,high-density products,standardized milk,homogenized milk,sterilized milk
Market info

Technical Specifications


Deaeration Type
Vacuum
Aroma Recovery
Condenser system
Heating Type
Direct/Indirect/Combined
Process Control
Fully automated
System Integration
All-in-One solution
Product Types Compatible
Milk,juices,plant-based drinks,etc.
Oxidation Prevention
Eliminates oxygen
Capacity
High-density product production
Design
Pre-mounted and compact

Operating Characteristics


Working mechanism
Vacuum deaeration
Aroma recovery
Yes,via special condenser
Batch vs. continuous operation
Inline Continuous
Automation level
Fully automated process
Integrated steps
Clarification,deaeration,homogenization,sterilization
CIP/SIP
Available,fully automated
Energy efficiency
High efficiency
Cleaning method
CIP

Material Compatibility


Cleanability
High
Density/particle size
0.5–2.5 g/cm³

Physical Characteristics


Machine footprint
Pre-mounted and compact design
Control panel type
Fully automated process

Custom Options


Control panel type
Fully automated process
Design configuration
Pre-mounted and compact design
Heating method
Direct / Indirect / Combined
System integration
All-in-One solution
Process type
Direct UHT-Flexy / ATR UHT / Steryflex