3-phase centrifuge for animal and fish by-products
Optimize your by-product processing with a 3-phase centrifuge that efficiently separates liquids and solids, delivering high-quality outputs like protein concentrates, oils, and gelatin. Ideal for continuous, high-speed operations in demanding conditions.
Separates and Processes By-Products in 3 Phases
The 3-Phase Separating Decanter Centrifuge from GEA is engineered to tackle challenging by-product processing in various industries, including food and gelatin production. This specialized equipment stands out for its ability to perform continuous, high-speed centrifuging and separation of liquids, slurries, and cakes. Utilizing a robust modular design, the decanter can be customized with features such as low or high differential speed and specific alloy choices to ensure resistance to corrosion and erosion. Ideal for producing fish meal, animal protein meal, and gelatin powder, its centrifugal separation technology efficiently handles tasks like protein hydrolyzate recovery and flotation sludge treatment. The system operates with oil-lubricated bearings ensuring stability under dynamic conditions, while its CIP capability facilitates easy cleaning and maintenance. Additionally, it offers seamless PLC integration for enhanced automation and remote system monitoring, optimizing operational efficiency.
Benefits
- Enhances by-product recovery with continuous high-speed operation.
- Customizable design meets specific processing needs, ensuring optimal performance.
- Simplifies cleaning and reduces maintenance time with integrated CIP capability.
- Minimizes operational costs through energy-efficient motor control.
- Ensures reliable processing in challenging environments with high-grade corrosion-resistant materials.
- Applications
- Fish by-products,Flotation sludge treatment,Protein hydrolyzate,Animal by-products,Wet rendering,Gelatin production
- End products
- Fish oil,Protein isolate,Rendered fats,Animal fat oils,Gelatin powder,Collagen peptides,Fish protein concentrate,Animal protein meal,Fish meal,Fish protein hydrolysate
- Steps before
- Grinding,Emulsification,Purification
- Steps after
- Protein hydrolyzate recovery,Gelatin production,Flotation sludge treatment,Wet rendering,Canning wash water treatment
- Input ingredients
- fish by-products,animal by-products,extraction residues,canning wash water,flotation sludge
- Output ingredients
- protein hydrolyzate,gelatin,processed extract
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Phase separation type
- 3-Phase
- Application
- Animal and fish by-products
- Material
- High-quality stainless steels
- Hygienic design
- CIP capability,spray nozzles
- Operation mode
- Normal and hot operation
- Speed control
- Low or high differential speed
- Conical angle
- Flat or steep
- Lubrication type
- Oil or grease
- Erosion resistance
- Special alloys
- Torque adjustment
- Low or high torque
- Capacity
- Customizable
- Drive system
- Uniform design concept
- Working Mechanism
- 3-Phase Decanter
- Pertformance Flexibility
- Modular design,customizable torque and angle
- CIP Principles
- Spray nozzles,sanitary design
- Batch vs. Inline Operation
- 3-Phase process,inline continuous
- Automation Level
- Standardized and tailor-made automation solutions
- Dynamic Stability
- High degree of dynamic stability
- Operating Mode
- Hot or normal operation
- Wear Protection
- High-quality protection against wear
- Lubrication Method
- Oil lubrication of all bearings
- Corrosive resistance (e.g. acids)
- High-quality stainless steels,special alloys for corrosion and erosion resistance
- Cleanability
- CIP capability,spray nozzles and sanitary design
- Bowl Shape
- Conical
- Discharge Method
- Centrifugal
- Material
- Stainless Steel
- Angle
- Flat or Steep Conical
- Torque Options
- Low / High Torque
- Conical Angle Options
- Flat / Steep Conical Angle
- Differential Speed Options
- Low / High Differential Speed
- Operation Mode
- Hot / Normal Operation
- Lubrication Type
- Oil / Grease Lubrication
- Material Options
- Special Alloys for Corrosion and Erosion Resistance
- Hygienic Design Features
- Rotating Feed Pipes,Spray Nozzles,Food Grade Materials