Organic rankine cycle module for energy recovery
Industrial processes often produce significant amounts of waste heat, which is typically released into the atmosphere, leading to energy loss and increased carbon emissions. Efficiently capturing and converting this waste heat into usable energy presents a crucial challenge for industrial sustainability.
Recover waste heat to produce electricity
The Organic Rankine Cycle (ORC) Module from GEA is an advanced energy recovery solution designed to convert waste heat into electricity. The module utilizes an organic carrier fluid, which has a low boiling point and high vapor pressure, making it ideal for lower temperature operations. The ORC module works by pumping the organic fluid into a superheater where it is evaporated, then passed through a turbine coupled to a generator, and finally condensed back into a liquid in a heat exchanger, completing the cycle. This process enables approximately 25% of the exhaust heat to be converted into electricity, reducing the overall CO2 footprint and energy costs. The system is highly efficient, easy to service, and flexible enough for retrofitting in narrow spaces. The GEA ORC Module is particularly beneficial for industries looking to enhance their energy efficiency and sustainability.
Benefits
- Generates electricity from waste heat
- Reduces CO2 emissions
- Works at low pressures and temperatures
- Quick return on investment
- High serviceability and flexibility