Aroma recovery system for instant coffee processing

Capture and enhance coffee aromas with a specialized system designed to preserve delicate compounds, delivering intensified flavors in every cup.

Captures and Preserves Coffee Aroma Compounds

The GEA Aroma Recovery System is designed to optimize the retention of natural coffee aromas during processing. This system employs a two-fluid nozzle for atomizing coffee extract with steam, effectively separating aroma-rich gases from stripped extracts without high-temperature preheating, safeguarding delicate compounds. Ideal for instant coffee, ready-to-drink beverages, and coffee flavor additives, it integrates seamlessly with existing production lines. The system incorporates an intermediate condenser and distillation column for refining aroma compounds, contributing to energy efficiency and reduced drying costs. Engineered for automatic, continuous operation, it features a fully automated clean-in-place system that minimizes downtime. Available in compact designs, the system demands minimal resources, making it a cost-effective solution for coffee producers seeking precision and high yield.

Benefits

  • Enhances flavor profile by preserving delicate aroma compounds.
  • Minimizes processing costs with efficient aroma recovery and reduced drying stages.
  • Reduces downtime through automated clean-in-place and seamless start-up/shutdown.
  • Lowers energy usage with compact, resource-efficient design.
  • Integrates easily into existing coffee production lines, optimizing workflow and output.

General


Applications
Coffee extract,Instant coffee processing,Beverage,Coffee aroma recovery,Aroma compounds
End products
Coffee flavor additives,Ready-to-drink coffee beverages,Coffee aroma concentrates,Instant coffee
Steps before
Grinding,Coffee Extraction,Steam Flow Generation
Steps after
Aroma Distillation,Drying,Packing
Input ingredients
coffee extract,steam
Output ingredients
aroma-rich gas,stripped coffee extract
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Automation
Automatic start up,operation and shut down
Heat exposure
Low due to short contact time
Nozzle type
Two-fluid nozzle
Resource consumption
Relatively low
Footprint
Small
Cleaning method
Automated clean-in-place (CIP)
Aroma compound recovery
Efficient
Drying stage
Reduced costs

Operating Characteristics


Automation level
Automatic start up,operation and shut down
Batch vs. continuous operation
Not specified
Cleaning method
Automated clean-in-place (CIP)
Energy efficiency
Relatively low resource consumption
System footprint
Small footprint
Working mechanism
Two-fluid nozzle atomization

Material Compatibility


Cleanability
Automated clean-in-place (CIP)
Corrosive resistance (e.g. acids)
High resistance to steam and coffee acids
Density/particle size
Compatible with liquid coffee extracts
Biological compatibility
Food safe materials

Product type Characteristics


Recovery system
Aroma compounds
Intended application
Instant Coffee Processing

Physical Characteristics


Compact footprint
Small footprint
Control panel type
Automatic start up,operation and shut down
Discharge method
Steam flow with two-fluid nozzle

Custom Options


Footprint
Compact,requiring small space