Continuous deaeration solution for laboratory and pilot systems

Achieve superior product stability and minimize foaming with a versatile solution designed for continuous removal of dissolved gases, crucial in maintaining the integrity of flavors, textures, and product quality across a variety of liquid applications.

Continuously Deaerates and Recovers Aroma

The DEA320 In-line Deaerator from OMVE offers a specialized solution for continuous removal of dissolved air and gases in liquid processing, essential for enhancing product stability and reducing foaming. This unit is versatile, catering to industries such as food and beverage, dairy, and plant-based products, with applications ranging from almond milk to craft beer. The DEA320 employs three efficient deaeration methods—static disc, rotary disc, and spray nozzle—customizable to fit your specific processing needs. Its optional integrated aroma recovery condenser ensures that valuable product aromas are preserved. Designed for seamless integration, the DEA320 can be paired with OMVE’s pasteurizers and filling systems, offering nominal capacities of 50L/h to 500L/h. The system also provides built-in CIP functionality and is available with automated vacuum control for enhanced operational efficiency. With its compact design and minimal rotating parts, the DEA320 ensures reliable operation and easy maintenance, supporting both lab-scale and pilot operations.

Benefits

  • Enhances product quality by minimizing foaming and increasing stability.
  • Preserves valuable product aromas with integrated aroma recovery.
  • Adapts to a wide range of applications with customizable deaeration methods.
  • Simplifies maintenance and ensures reliability with a compact design and minimal rotating parts.
  • Seamlessly integrates into existing production lines to optimize efficiency.

General


Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based products,Carbonated drinks,Ice creams,Dairy
End products
Olive oil,Craft beer,Alfredo sauce,Tomato soup,Fish oil supplements,Almond milk,Carbonated cola,Greek yogurt,Lemon iced tea,Vanilla ice cream
Steps before
Pasteurization,Heating
Steps after
Filling,Sterilization,Packing
Input ingredients
dissolved air,dissolved gas,liquid products
Output ingredients
de-aerated product,reduced air concentration,stabilized product,recovered aroma
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.

Technical Specifications


Deaeration methods
Static disc / Rotary disc / Spray nozzle
Deaeration concentration level
0.5 ppm or less
Nominal Capacity
50L/h,100L/h,200L/h,500L/h
Heating capability
Optional onboard heating with small tubular heat exchanger
Integration capability
Seamless integration with pasteurizer and sterilizer units,and filling systems
Aroma Recovery
Aroma recovery condenser
Automated control
Automatic level control,Automated vacuum control
Type of operation
Continuous
Passes
Single or multiple
Built-in cleaning
CIP
Footprint
Compact design

Operating Characteristics


Deaeration method
Static disc / Rotary disc / Spray nozzle
Flow type
Inline Continuous
Aroma recovery
Included via aroma regenerator/condenser
Integration capability
Full integration with OMVE equipment
Heating capability
Optional onboard heating
Multiple pass capability
Single or Multiple passes
Vacuum control
Automated vacuum control (optional)
Level control
Automatic level control
Cleaning method
Built in CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Integration capability
Full integration with OMVE equipment
Discharge method
Inline
Aroma recovery system
Built-in condenser
Rotating parts
Minimum number

Custom Options


Deaeration methods
Static disc / Rotary disc / Spray nozzle
Heat exchanger type
Small tubular
Pass type
Single / Multiple
Integration capability
Full integration with OMVE pasteurizer,sterilizer,and filling systems
CIP capability
Built-in
Aroma recovery
Condenser / Aroma regenerator
Automation
Automatic level control / Automated vacuum control