100l laboratory jacketed glass reactor
Optimize your batch processing with this 100L jacketed glass reactor, designed for precise control over temperature and vacuum conditions for complex reactions, extractions, and recoveries. Ideal for enhancing the quality and consistency of your liquid formulations, whether you’re synthesizing APIs or extracting essential oils.
Controls Reactions and Extracts High-Quality Ingredients
The Ai R100 series 100L Jacketed Glass Reactor is engineered for precision in synthetic reactions, tailored for the biopharmaceutical, chemical, and botanical extraction industries. It excels with adjustable stirring speeds and precise temperature control, allowing optimal processing conditions for producing monoclonal antibodies, APIs, and plant extracts. This reactor supports batch operations with a built-in condenser for effective recovery processes. It offers a choice between single or dual jacketed options, allowing for versatile temperature management and enhanced reaction efficiency. The reactor features a durable PTFE lining on sealing components, ensuring solvent resistance and extended lifespan. Meeting ETL certification to UL/CSA standards, it provides compliance assurance for pharmaceutical applications. The unit’s heavy-duty stainless steel support framework with lockable casters guarantees stability and easy mobility, while optional upgrades enable further customization to meet specific processing needs.
Benefits
- Ensures precise reaction conditions, enhancing product yield and quality.
- Minimizes operational costs with energy-efficient temperature control.
- Increases process safety with durable, solvent-resistant PTFE components.
- Facilitates easy scalability and integration into existing production lines.
- Complies with industry regulations, supporting GMP and ETL/CSA standards.
- Applications
- Liquid formulations,Fine chemicals,Nutraceuticals,Biopharmaceuticals,Enzymes,Essential oils,Plant-based extracts,Pharmaceuticals
- End products
- Apis (active pharmaceutical ingredients),Vitamin c tablets,Monoclonal antibodies,Oral liquid solutions,Ginseng extract,Lavender essential oil
- Steps before
- Material synthesis preparation,Solution preparation,Mixing,Pre-heating,Batch weighing
- Steps after
- Condensation,Material collection,Cooling,Storage,Quality control
- Input ingredients
- synthetic reaction materials,chilling fluid,vacuum environment,thermo fluid,viscous materials
- Output ingredients
- recovered materials,synthetic products,condensed vapors
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Electrical requirements
- 110V 60Hz or 220V 50/60Hz,1-Phase
- Stirring motor power
- 90W,140W,250W
- Vessel/jacket capacity
- 100L/30L
- Condenser surface area
- 0.6m²
- Glass material
- High borosilicate glass 3.3
- Rotation speed
- 50 to 500 rpm
- Maximum jacket pressure
- 4.4 psi or 0.03 MPa
- Agitator material
- 304 stainless steel with PTFE liner
- Glass vessel temp range
- -110°F to 400°F
- Vacuum level
- 20 torr
- Vacuum sealing
- Glass or PTFE
- Drain port ground clearance
- 13.5 inches
- Unit/shipping dimensions (WxDxH)
- 28x42x95"/26x88x45"
- Shipping weight
- 460 Lbs
- Working Mechanism
- Synthetic reaction under controlled temperature and vacuum
- Stirring Speed
- Adjustable from 50 to 500 rpm
- Temperature Range
- -110°F to 400°F
- Pressure
- 0.03 MPa max
- Batch vs. Continuous Operation
- Batch
- Material Feeding Control
- Constant pressure feeding funnel
- Cooling Feature
- Condenser for material recovery
- Manual/Automatic Control
- Digital control with variable frequency drive
- Sealing Material
- PTFE for durability
- Optional Features
- Multi-layer stirring blades,stronger motor,high power controller
- Material feeding method
- Constant pressure feeding funnel
- Machine footprint
- 28x42x95”
- Tank shape and size
- 100L capacity
- Discharge method
- Glass bottom drain with PTFE valve
- Frame material
- Stainless steel
- Vessel material
- High borosilicate glass 3.3
- Power option
- 110V 60Hz / 220V 50/60Hz
- Adjustable Frame
- Standard / Adjustable frame upgrade
- Certification
- ETL tested to UL/CSA / Tested to CE standards
- Vacuum setup
- 3/8" hose barb with no pump / ULVAC UDP-6 115V 6 cfm diaphragm pump / Welch 2163 220V 6.1 cfm diaphragm pump
- Chiller for top condenser
- No chiller / Ai C30 220V -30°C/-22°F 20L/min 10L vol chiller
- Options
- No additional options / 316L SST splash bin w/ detachable mobile base
- Chiller for reactor
- No recirculating chiller / Julabo Presto A85t -85°C to 250°C System
- Stirrer/Impeller Type
- Pitched Blade / Anchor
- Top right condenser
- Condenser with 1 vacuum and 2 chilling fluid ports / Replace condenser with a glass hollow stopper
- Top left feeding funnel
- Glass material feeding funnel / Replace feeding funnel with a glass hollow stopper
- Center stirrer and motor
- Center stirrer with motor / Replace center stirrer with a PTFE cover
- Back temperature probe
- In-vessel temperature probe / Replace temperature probe with a glass stopper
- Glass reactor vessel
- Single jacketed / Dual jacketed
- Delivery liftgate service
- No liftgate service / Yes,need liftgate service