High-temperature short-time pasteurization system for dairy products
Optimize your dairy and ice cream production with a process that ensures rapid pasteurization, energy efficiency, and seamless integration into high-speed operations, yielding consistent quality and safety for diverse end-products like ice creams and yogurt-based desserts.
Processes and Pasteurizes Liquid Dairy Products
The Mixplant HTST from Catta 27 is engineered for precise pasteurization and homogenization, making it indispensable in dairy and ice cream production lines. Its unique design utilizes a plate and coil system to efficiently reach and maintain pasteurization temperatures, while recovering over 40% of the energy used. Suitable for liquid products like ice cream bases, dairy beverages, and yogurts, it supports high-speed, continuous operations with capacities ranging from 1,200 to 5,000 liters per hour. Fully PLC-controlled, it integrates seamlessly into pre-processing and processing departments. Crafted from durable materials, it ensures robust performance with easy maintenance via in-situ cleaning features. Optional configurations include varied pressure stages and inlet pressure monitoring, offering tailored solutions to meet specific manufacturing needs.
Benefits
- Increases production efficiency with energy recovery exceeding 40%.
- Enhances product consistency through precise temperature control for pasteurization.
- Seamlessly integrates into continuous production lines, minimizing workflow disruptions.
- Reduces operational costs with lower power requirements per liter of output.
- Offers flexible customization to match specific production demands.
- Applications
- Beverages,Confectionery,Ice creams,Desserts,Dairy products
- End products
- Water-ice lolly,Stick ice cream,Ice cream cups,Ice cream tubs,Extruded stick ice cream,Water-ice push-up,Tartufo,Dairy-based beverages,Ice cream cones,Bon bons,Candy bars,Yogurt-based desserts,Ice cream sandwiches,Ice cream cakes
- Steps before
- Mixing,Preheating,Ingredient Addition
- Steps after
- Homogenization,Cooling,Filling,Packaging
- Input ingredients
- milk,cream,sugar,stabilizers,emulsifiers
- Output ingredients
- pasteurized ice cream mix,pasteurized dairy product
- Market info
- Catta 27 is known for manufacturing high-quality engineered-to-order (ETO) industrial equipment, specializing in customized solutions for various industries. Renowned for innovation and reliability, Catta 27 delivers precise, tailored machinery to meet complex client specifications efficiently.
- Hourly Production
- 600–5000 l/h
- Preheating Boiler
- 60,000–360,000 Kcal/h
- Pasteurization Boiler
- 23,000–60,000 Kcal/h
- Total Installed Power
- 18–68 kW
- Tower Water Consumption
- 2,500–15,000 l/h
- Compressed Air Consumption
- 250 Nl/h at 6 bar
- Voltage
- 400/3/50 V/Ph/Hz
- Dimensions
- 7,450x1,500x2,200 mm to 12,000x2,400x3,500 mm
- Max Pressure
- 180 bar
- Pistons
- 2–3
- Total Power
- 1.2–11 kW
- Lubrification Water Consumption
- 120–250 l
- Compressed Air Consumption for Homogeneizer
- 60 Nl/h at 6 bar
- Homogeneizer Dimensions
- 400x525x750 mm to 1,000x1,280x980 mm
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- PLC Interface
- Integration possibilities
- SCADA connectivity
- Inlet pressure transducer
- Optional
- Compensator input/output product
- Optional
- Second stage capacity
- Pmax 200bar,Pmax 250 bar