Single-pass tea extraction system

Achieve consistent, high-quality ready-to-drink tea extraction with a streamlined, semi-continuous system that optimizes each step, from wetting tea leaves to clarifying and packaging, ensuring your beverage meets precise taste and texture specifications.

Extracts Tea for RTD Beverage Production

The Single-Pass Tea Extraction System from Tetra PakĀ® operates as a semi-continuous solution tailored for producing ready-to-drink (RTD) tea beverages. Utilizing precise batching, continuous extraction, and efficient discharge processes, the system ensures flavorful extraction from tea leaves while maintaining consistent quality. This equipment is ideal for creating RTD black, green, and herbal teas, as well as iced and flavored tea beverages. The extraction process is integrated with cooling, clarification, and heat treatment stages to enhance the beverage’s stability and taste. Additionally, the system complements downstream packaging operations, providing seamless integration into existing production lines. It is engineered for durability and energy efficiency, optimizing motor control to reduce energy consumption, thereby benefiting operational costs and sustainability goals. The system’s robust construction supports varied production demands, making it a reliable choice for food and beverage producers seeking versatile and efficient tea processing capabilities.

Benefits

  • Enhances product consistency by optimizing the tea extraction process for flavor retention.
  • Reduces operational costs through energy-efficient motor control, minimizing energy consumption.
  • Integrates smoothly into existing production lines, streamlining overall operations.
  • Minimizes downtime with a semi-continuous operation, ensuring steady production flow.
  • Supports diverse product offerings, enabling the production of various RTD tea beverages.

General


Applications
Tea leaves,Beverages,Rtd tea
End products
Rtd green tea,Rtd black tea,Iced tea,Flavored tea beverages,Rtd herbal tea
Steps before
Batching,Filling the extractor with water,Wetting tea leaves
Steps after
Cooling,Clarifying,Formulating,Heat treating,Packaging
Input ingredients
tea leaves,water
Output ingredients
RTD tea,tea extract,spent tea leaves
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Process type
Semi-continuous
Batching method
Batch in tea leaves
Extraction method
Single-pass
Cooling method
Cool after extraction
Clarification
Optional
Automation
Automated process
Heat treatment
Integrated

Operating Characteristics


Working mechanism
Semi-continuous
Integrated steps
Batching,Wetting,Extraction,Recovery,Discharge
CIP/SIP principles
CIP capable
Batch vs. continuous operation
Semi-continuous

Material Compatibility


Tea compatibility
Leaves/water/RTD tea
Cleanability
CIP/SIP compliant
Corrosive resistance
Yes,suitable for food-grade acids

Product type Characteristics


Tea leaf type
Varying types

Physical Characteristics


Feed method
Batching in tea leaves
Discharge method
Discharge spent tea leaves