Flash pasteuriser for juice production
Ensure the microbiological safety and quality of your juice products with precise thermal treatment and energy-efficient pasteurisation, all in a compact and flexible system designed to meet the high-speed demands of modern bottling lines.
Delivers Hygienic Pasteurisation and Energy Efficiency
The VarioFlash H from Krones is a flash pasteuriser designed for the juice and beverage industry, ensuring your products achieve optimal safety and quality. It employs precise thermal processing to address the specific needs of operations, offering applications in orange juice, apple juice, and flavored waters. With an output range of 7,500 to 60,000 liters per hour, it is ideal for high-speed bottling plants. The system integrates seamlessly into production lines with its heat exchangers and vacuum-assisted deaerators, facilitating efficient heating and cooling while minimizing energy consumption through advanced recovery techniques. Its flexible design allows for quick product changeovers, supporting continuous operation without sacrificing microbiological integrity. Made to handle a variety of liquid formulations, the VarioFlash H provides both robust performance and customizable options to meet your specific production needs. Designed with hygienic features, it reduces maintenance efforts and ensures clean operations, making it an essential asset for beverage manufacturers and bottling companies.
Benefits
- Maintains high product quality with precise temperature control for microbiological safety.
- Optimizes energy use through integrated heat recovery systems.
- Reduces maintenance time with easy-access design and quick product changeovers.
- Flexibly accommodates various juice and beverage formulations in one system.
- Enhances production sustainability with efficient resource utilization.
- Applications
- Liquid formulations,Beverage,Bottling plants,Juice,Fruit juice
- End products
- Lemonade,Flavored water,Apple juice,Pineapple juice,Orange juice,Mixed berry juice,Grape juice,Iced tea,Fruit nectar,Sports drinks
- Steps before
- Homogenization,Deaeration,Mixing,Heat Exchange
- Steps after
- Cooling,Filling,Labeling,Packing
- Input ingredients
- juice,fruit juice,juice with fruit pieces,cold product,freshly fed product,mixing phases product
- Output ingredients
- pasteurized juice,hygienically filled juice,high-quality fruit juice,microbiologically safe juice
- Market info
- Krones is renowned for its expertise in manufacturing beverage and liquid food processing and packaging equipment, offering comprehensive solutions that include filling, packaging technology, and processing systems, and is reputed for innovation and quality in the industry.
- Output range
- 7,500 to 60,000 litres per hour
- Heating system
- Plate heat exchanger / Tubular heat exchanger
- Heat retention
- Redundant temperature monitoring
- Energy supply method
- Electrical and pneumatic controller
- Deaeration method
- Vacuum-assisted deaerator
- Heat recovery systems
- Internal energy circuit
- Product mixing range
- 5 to 100 percent
- Temperature control accuracy
- High accuracy
- Product changeover time
- Within 30 minutes
- Data tracking
- Electronic data writer
- Integration options
- Direct connection / Swing bend panel / Valve manifold
- Temperature control system
- Separate water tank
- Automation level
- PLC with MCC and Krones HMI
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- 30 minutes
- CIP/SIP
- CIP compatible
- Cleaning method
- CIP / Automatic
- Energy efficiency
- Integration with LinaCool for energy synergies
- Heat recovery
- Regenerative internal water circuit
- Product handling
- Direct connection or via swing bend panel
- Temperature control accuracy
- High accuracy with redundant monitoring
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Discharge method
- Pump-based system
- Control panel type
- PLC and HMI integrated
- Design features
- Plate or tubular heat exchanger
- Integration
- Direct connection or via valve manifold
- Control panel type
- Krones HMI
- Integration possibilities
- Direct connection/swing bend panel/valve manifold
- Heat exchanger type
- Plate or hygienic tubular
- Redundant temperature monitoring
- Yes
- Product/rework handling options
- Supply tank/rework tank
- Energy supply
- Electrical and pneumatic controller