Evaporation plant for liquid mixtures

Achieve precise thermal separation of multi-component liquid mixtures, optimizing concentration and recovery processes, while reducing energy consumption and minimizing the CO2 footprint with innovative vapor compression technologies.

Separates and Concentrates Multi-Component Liquid Mixtures

The DEVEX evaporation plant for liquid mixtures offers precision technology catered to the specific needs of the food, pharmaceutical, and chemical industries. Specializing in the thermal separation of multi-component mixtures, it features a versatile range of evaporators, including plate and shell-and-tube models, providing efficient solutions for applications such as instant coffee and vanilla extract production. This plant is capable of both pilot and large-scale operations, emphasizing energy efficiency by incorporating vapour compressors that reduce energy consumption. Available in materials that ensure resistance to chemical corrosion, it meets stringent industry standards and offers seamless integration into existing process lines. With the option for customization and continuous dialogue with the DEVEX engineering team, you can tailor the system to resolve your unique processing challenges efficiently.

Benefits

  • Enhances operational efficiency with reduced energy consumption due to integrated vapour compressors.
  • Ensures high-quality end products with precise condensation and separation capabilities.
  • Customizable configurations address unique production requirements, allowing flexible integration and scale.
  • Lowers maintenance costs with durable, corrosion-resistant materials suitable for aggressive environments.
  • Aligns with sustainability goals by minimizing CO2 footprint and supporting energy-efficient processing.

General


Applications
Flavours,Extracts,Cold brew,Dry products,Solvents,Concentrates,Distillates,Instant coffee
End products
Concentrated fruit juices,Pharmaceutical-grade solvents,Vanilla extract,Cold brew coffee concentrate,Herbal extracts,Powdered soup mixes,Instant coffee granules,Ethanol distillates,Fruit flavor concentrates,Essential oil distillates
Steps before
Extraction,Mixing
Steps after
Concentration,Separation,Packaging
Input ingredients
liquid mixtures,multi-component mixtures,solvents,water
Output ingredients
concentrates,individual substances,solvents,recovered water,separated liquids
Market info
DEVEX is known for engineering and manufacturing industrial ETO equipment, specializing in dehydration, vacuum, and extraction technologies for sectors like food, pharmaceuticals, and chemicals, with a reputation for customized solutions and innovative processes.

Technical Specifications


Evaporation type
Plate or shell and tube,falling film,rising film,flash,natural circulation,forced circulation,bubble evaporators
Energy efficiency
High efficiency,reduced energy consumption
Automation
Custom solutions available
Capacity
Pilot to large-scale production
Power source
Thermal or mechanical vapour compressors

Operating Characteristics


Working mechanism
Falling film,rising film,flash,natural circulation,forced circulation,bubble
Integrated rectification
Available for complex products
Automation level
Manual / PLC / SCADA
Energy efficiency
High efficiency with reduced energy consumption
Batch vs. continuous operation
Pilot to large-scale production
CIP/SIP
CIP Compatible
Sustainability features
Reduced CO2 footprint,high yield

Material Compatibility


Corrosive resistance (e.g. acids)
Yes/No
Biological compatibility
Yes/No
Abrasion resistance
Yes/No
Cleanability
Yes/No

Physical Characteristics


Footprint
Compact
Evaporator type
Plate / Shell and tube
Operation type
Falling film / Rising film
Materials
Stainless steel
Vessel size
Customized
Discharge method
Piping / Automated
Control panel type
Digital / PLC

Custom Options


Control panel type
Touchscreen / PLC
Evaporator type
Plate / Shell and tube / Flash / Bubble
Operation mode
Falling film / Rising film / Natural circulation / Forced circulation
Vapour compression system
Thermal / Mechanical
Customization level
Tailored solutions / Pilot to large-scale production
Rectification integration
Specific properties for complex products