Large-scale industrial freeze dryer

Achieve precise moisture control and preserve product integrity with a large-scale freeze drying solution, designed for efficient batch processing of biopharmaceuticals, food products, and more.

Efficiently Freeze Dries Large-Scale Batches

The FD1800GPC Industrial Freeze Dryer from Cuddon Freeze Dry is engineered to meet the demands of large-scale commercialization in sectors such as food and pharmaceuticals. This robust freeze dryer features an impressive 1,800kg ice capacity and a shelf area of 170.5m² distributed across 19 shelves, making it ideal for high-volume processing. Designed for efficient moisture removal through sublimation, it supports diverse applications ranging from biopharmaceuticals to baby food and supplements. The FD1800GPC operates with a peak power requirement of 214kW and offers potential heat energy recovery of 140kW, enhancing energy efficiency. With a temperature range of -35°C to 70°C, it ensures precise control, crucial for maintaining product integrity across various formulations. Its construction allows processing of solid, slurry, and cake product types, utilizing food-grade anodized aluminum trays. Versatile integration is facilitated by its separate plant skid and dual-chamber doors, accommodating diverse operational needs. The unit is constructed to comply with stringent industry standards, ensuring reliable performance in commercial drying operations.

Benefits

  • Enhances processing efficiency with a large 1,800kg ice capacity, reducing operational time.
  • Optimizes energy use, achieving significant energy recovery for cost-effective operation.
  • Ensures precise product quality with a wide temperature control range, critical for sensitive applications.
  • Facilitates high-volume production with extensive shelf space, increasing batch yield.
  • Integrates seamlessly into existing operations with flexible plant skid design, minimizing installation complexity.

General


Applications
Vitamins,Supplements,Sauces,Liquid formulations,Snacks,Pet food,Nutraceuticals,Pharmaceutical powder,Cereals,Biopharmaceuticals,Enzymes,Sweets,Spices,Nuts,Baby food,Plant-based milk,Essential oils
End products
Protein powders,Vaccines,Cornflakes,Dog kibble,Fruit snacks,Lipase enzyme powder,Vitamin c tablets,Almond milk powder,Infant formula,Immunity-boosting supplements,Omega-3 capsules,Chocolate candies,Cough syrup,Roasted almonds,Tomato sauce,Lavender essential oil,Curry powder
Steps before
Loading wet product,Pre-cooling,Pre-freezing
Steps after
Unloading dried product,Post-drying inspection,Packaging,Storage
Input ingredients
wet product,wet material,high moisture content material
Output ingredients
dry product,freeze-dried product,80% moisture removed product
Market info
Cuddon Freeze Dry is known for manufacturing high-quality freeze-drying equipment. The company specializes in engineered-to-order solutions, offering expertise in designing and building customized systems for diverse industrial applications.

Technical Specifications


Ice capacity
1800 kg
Shelf area
170.5 m²
Doors
2 (one on each end)
Observation ports
Yes
Average yield of dry product per cycle
360 kg
Potential heat energy recovery
140 kW
Peak power requirement
214 kW,50 or 60 Hz
Estimated energy consumption
1.5 kWh/kg
Operational power consumption (Dry)
110 kW
Ice condenser temperature
-40°C
Shelf temperature range
-35°C to 70°C
Shelf spacing
35 mm
Product tray material
Food grade anodised aluminium
Number of product trays
336 per cycle
Heating / cooling medium
Temper 55
Plant equipment
Plant on separate skid
Overall footprint
7.20m (L) x 2.80m (W) x 2.58m (H)
Plant skid footprint
5.80m (L) x 2.00m (W) x 2.35m (H)
Weight
33,500 kg
Product trays size
1025mm x 495mm x 20mm

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC-controlled
Cooling / Heating medium
Temper 55
Energy efficiency
1.5 kWh/kg

Material Compatibility


Food-grade material
Food grade anodised aluminium
Corrosion resistance
-
Cleanability
-
Temperature resistance
-40°C to 70°C
Biological compatibility
-
Chemical resistance
-


FDA materials
Food grade anodised aluminium

Physical Characteristics


Overall footprint
7.20m (L) x 2.80m (W) x 2.58m (H)
Plant skid footprint
5.80m (L) x 2.00m (W) x 2.35m (H)
Weight
33,500 kg
Shelf area
170.5m2 on 19 shelves
Shelf spacing
35mm
Product tray size
1025mm x 495mm x 20mm
Number of doors on product chamber
2 (one on each end)
Number of product trays
336 per cycle (2 sets supplied)

Custom Options


Control panel type
Customizable HMI
Integration possibilities
PLC/SCADA systems