Welded plate heat exchangers for high-pressure applications

Boost your production line’s energy efficiency and reliability with heat exchangers designed for extreme conditions, seamlessly managing heat transfer and temperature control for both liquid and gas phases.

Optimizes Heat Transfer and Energy Recovery

The Compabloc Welded Plate Heat Exchanger by Alfa Laval stands out with its compact design and superior reliability, engineered for the most demanding thermal processes across industries like petrochemicals and food and beverage. Utilizing a laser-welded plate configuration, it excels in asymmetric flow handling and maximizes energy recovery with minimal fouling. The Compabloc is versatile, supporting applications from ethylene production to HVAC cooling, thanks to its robust performance under pressures up to 60 bar. It is fully mechanically cleanable, eliminating crevices for improved corrosion resistance. Designed for continuous operation, it integrates seamlessly into existing production lines, offering substantial energy savings by recovering crossing temperatures efficiently. Alfa Laval ensures global compliance and offers customizable options with extensive engineering support to tailor the solution to specific operational challenges.

Benefits

  • Enhances energy efficiency by optimizing heat recovery and reducing operational costs.
  • Supports high-pressure operations, increasing safety and reliability in challenging conditions.
  • Simplifies maintenance with 100% mechanical cleanability, preserving uptime and equipment longevity.
  • Minimizes fouling, ensuring consistent thermal performance and reducing cleaning frequency.
  • Flexible integration into diverse production lines, adapting to various industry requirements.

General


Applications
Chemical processing,Fine chemicals,Oil and gas,Pulp and paper,Biopharmaceuticals,Petrochemicals,Food and beverage,Hvac systems,Marine applications,Power generation,Pharmaceuticals
End products
Fruit juice concentrates,Ship hvac cooling,Building hvac chilled water systems,Lng processing,Specialty chemicals,Processed dairy products,Recycled paper pulp,Ethylene production,Lubricants,Pharmaceutical apis,Diesel
Steps before
Pre-heating,Initial fluid distribution,Temperature stabilization
Steps after
Cooling,Final temperature adjustment,Condensation
Input ingredients
Output ingredients
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Operating Pressure
Up to 60 bar
Heat Transfer Efficiency
3-5 times more efficient than shell-and-tube
Thermal Efficiency
Exceptional
Flow Configuration
Flexible flow configurations
Temperature Range
Handles extreme temperatures
Mechanically Cleanable
100% mechanically cleanable
Corrosion Resistance
No crevices to cause corrosion
Gasket Type
Fully confined graphite gasket
Plate Welding
Laser-welded plates

Operating Characteristics


Working mechanism
Welded plate heat exchange
Heat transfer efficiency
3-5 times more efficient than shell-and-tube
Pressure handling
Up to 60 bar
Flow configuration
Flexible,asymmetric flows
Energy recovery
Optimized with crossing temperatures
Maintenance
100% mechanically cleanable

Material Compatibility


Corrosion resistance
High
Cleanability
Mechanically cleanable
Pressure handling
Up to 60 bar
Temperature tolerance
Extreme temperatures
Aggressive media compatibility
Yes
Fouling resistance
Minimal fouling

Physical Characteristics


Compact Footprint
3-5 times smaller than traditional solutions
Discharge Method
Crossing temperature units
Control Panel Type
Advanced with flexibility for flow configurations
Plate Design
Laser-welded plates