Citrus juice extractor

Achieve unparalleled juice purity and essential oil separation with a system that elevates your fruit processing capacity by 20% without increasing machine footprint, ensuring efficient, high-speed operations for continuous production demands.

Extracts and Separates Citrus Juice and Essential Oils

The Exzelplus citrus juice extractor from Bucher Unipektin revolutionizes citrus processing with its capability to enhance juice production by 20% using six extraction heads. Its unique design offers the simultaneous extraction and separation of juice and essential oils, maintaining high purity in both outputs. The extractor’s interlocking cup system ensures precise fruit handling and maximal juice yield while minimizing essential oil contamination. With a processing capacity of 1800 – 3000 liters per hour, it efficiently serves beverage manufacturers and essential oil producers needing continuous, high-speed operations. The machine’s interchangeable cups accommodate various fruit sizes, while its mirror-finished strainer tubes enable precise pulp filtration. Integration into processing lines is seamless, supported by an optimized vibration feeding system and monitored active lubrication. Designed for durability and hygiene, all juice contact surfaces are stainless steel or food-grade materials, and an optional CIP system ensures efficient cleaning. With a power requirement of 11.5 kW, the Exzelplus is a robust solution for citrus processing industries.

Benefits

  • Boosts juice processing capacity by 20%, enhancing overall production efficiency.
  • Ensures high-quality separation of juice and essential oils, preserving product purity.
  • Accommodates various fruit sizes with interchangeable cups, offering operational flexibility.
  • Stainless steel construction enhances durability and ensures compliance with food safety standards.
  • Optional CIP system simplifies maintenance, minimizing downtime and cleaning time.

General


Applications
Citrus juices,Fruit processing,Essential oils
End products
Lemon juice,Orange essential oil,Orange juice,Grapefruit juice,Lemon essential oil,Grapefruit essential oil,Lime essential oil,Lime juice
Steps before
Fruit harvesting,Fruit sorting,Fruit washing,Fruit size calibration
Steps after
Juice pasteurization,Juice bottling,Essential oil packaging,Juice storage
Input ingredients
citrus fruits,oranges,lemons,grapefruits
Output ingredients
citrus juice,essential oils,fruit pulp,seeds,membranes,fibres,fruit peel
Market info
Bucher Unipektin is known for producing advanced equipment and systems for the food and beverage industry, specializing in juice processing and filtration technologies with a reputation for innovative solutions and reliable, high-quality products.

Technical Specifications


Extraction heads
6
Fruit processing capacity
20% increase
Cycles per minute
100
Fruit sizes
2 3/8",3",4",4 1/4"
Production capacity
1800 - 3000 l/h of juice
Juice tank connections
Link NW 50 x 2
Essential oil recovery system connection
Male thread G 1/2"
Essential oil recovery system flow rate
1200 - 2200 l/h
CIP connection
Male thread G 1"
Pneumatic connection
Quick connector Ø10
Power
11,5 kW
Weight
1700 kg

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
Integrated steps
Juice extraction and oil recovery
Automation level
Monitored active lubrication system
CIP/SIP
Optional CIP spray cleaning system
Cleaning method
CIP
Working mechanism
6 extraction heads
Changeover time
Interchangeable cups
Fruit size adaptability
Interchangeable cups for different fruit sizes

Product type Characteristics


Juice yield maximization
High
Essential oil recovery
Yes
Separation of juice and oil
Instantaneous

Physical Characteristics


Footprint
Same dimensions as traditional 5-head extractors
Extraction heads
6 extraction heads
Construction materials
Stainless steel/food grade materials
Strainer tube
Mirror-finished with different orifice sizes
Fruit size compatibility
2 3/8",3",4",4 1/4"
Weight
1700 kg
Power
11.5 kW
Juice tank connections
Link NW 50 x 2
Essential oil recovery system
Male thread G 1/2"
CIP connection
Male thread G 1"
Pneumatic connection
Quick connector Ø10

Custom Options


Interchangeable cups
Adapted to fruit size
Strainer tube orifices
Various sizes for pulp filtration
Optional CIP spray cleaning system
Available