Industrial evaporators for diverse applications
Maximize energy efficiency and reduce operational costs with cutting-edge evaporators designed to enhance product concentration and quality through advanced heat transfer and vapor recompression technologies.
Optimizes Energy Use in Evaporation Processes
Dedert’s industrial energy-efficient evaporators are engineered to address the specific needs of plant-based protein producers, starch and grain processors, and chemical industries. These evaporators utilize innovative heat transfer mechanisms, including falling film and forced circulation, ensuring efficient separation and energy recovery. Dedert’s evaporators manage challenging processes by harnessing various energy sources such as steam, mechanical vapor recompression (MVR), thermal vapor recompression (TVR), and waste energy recovery, effectively reducing operational costs and carbon footprint.
These systems are designed for continuous operation and can handle various liquid and slurry products, optimizing throughput while minimizing energy consumption. Automation features include PLC-controlled systems, enabling seamless integration into existing production lines with remote monitoring capabilities. The equipment supports customization, from heat transfer surfaces to energy integration options, ensuring a tailored fit for your specific application needs. Dedert’s expertise in sustainable energy practices ensures your plant benefits from reduced emissions and operational costs.
Benefits
- Minimizes operational costs by utilizing energy-efficient vapor recompression technologies.
- Enhances product quality through precise temperature and pressure control.
- Reduces environmental impact with integrated waste heat recovery.
- Customizable configurations ensure compatibility with diverse processing requirements.
- Scalable solutions accommodate future production line expansions.
- Applications
- Chemicals,Grains,Food ingredients,Plant-based protein,Starch,Biofuel
- End products
- Sodium chloride,Lactic acid,Gulonic acid,Sugar raffinate,Vitamin c,Sodium thiocyanate,Sodium sulfate,Msg,Molasses,Maltodextrin,Glycerin,Corn syrup,Potassium carbonate,Wheat stillage,Betaine,Sucrose,Wheat "c" starch effluent,Pea solubles,Fructose,Maltose,Tomato sauce,Steepwater,Barley stillage,Kaolin clay,Beet stillage,Lysine,Amino acids,Corn steep liquor,Sugar vinasse,Succinic acid,Potato juice,Rendering waste,Erythritol,Theonine,Yeast,Citric acid,Calcium carbonate,Corn stillage,Ammonium sulfate,Cane stillage,Itaconic acid,Sorbitol,Glucose,Sugar betane,Dextrose,Caustic stillages
- Steps before
- Grinding,Dewatering,Purification
- Steps after
- Drying,Concentration,Crystallization,Distillation,Emissions Handling,Packing
- Input ingredients
- Amino Acids,Ammonium Sulfate,Barley Stillage,Beet Stillage,Betaine,Caustic Stillages,Calcium Carbonate,Cane Stillage,Citric Acid and Salts,Corn Steep Liquor,Corn Stillage,Corn Syrup,Dextrose,Erythritol,Fructose,Glucose,Gulonic Acid,Glycerin,Itaconic Acid,Kaolin Clay,Lactic Acid,Lysine,Maltodextrin,Maltose,Molasses,MSG,Pea Solubles,Potassium Carbonate,Potato Juice,Rendering Waste,Sodium Chloride,Sodium Sulfate,Sodium Thiocyanate,Sorbitol,Steepwater,Succinic Acid,Sucrose,Sugar Betane,Sugar Raffinate,Sugar Vinasse,Tomato Sauce,Theonine,Vitamin C,Wheat 'C' Starch Effluent,Wheat Stillage,Yeast
- Output ingredients
- Concentrated Amino Acids,Concentrated Ammonium Sulfate,Concentrated Barley Stillage,Concentrated Beet Stillage,Concentrated Betaine,Concentrated Caustic Stillages,Concentrated Calcium Carbonate,Concentrated Cane Stillage,Concentrated Citric Acid and Salts,Concentrated Corn Steep Liquor,Concentrated Corn Stillage,Concentrated Corn Syrup,Concentrated Dextrose,Concentrated Erythritol,Concentrated Fructose,Concentrated Glucose,Concentrated Gulonic Acid,Concentrated Glycerin,Concentrated Itaconic Acid,Concentrated Kaolin Clay,Concentrated Lactic Acid,Concentrated Lysine,Concentrated Maltodextrin,Concentrated Maltose,Concentrated Molasses,Concentrated MSG,Concentrated Pea Solubles,Concentrated Potassium Carbonate,Concentrated Potato Juice,Concentrated Rendering Waste,Concentrated Sodium Chloride,Concentrated Sodium Sulfate,Concentrated Sodium Thiocyanate,Concentrated Sorbitol,Concentrated Steepwater,Concentrated Succinic Acid,Concentrated Sucrose,Concentrated Sugar Betane,Concentrated Sugar Raffinate,Concentrated Sugar Vinasse,Concentrated Tomato Sauce,Concentrated Theonine,Concentrated Vitamin C,Concentrated Wheat 'C' Starch Effluent,Concentrated Wheat Stillage,Concentrated Yeast
- Market info
- Dedert is known for its expertise in designing and supplying advanced drying and evaporation technologies, serving the chemical, food, and other processing industries with innovative and efficient engineered-to-order solutions.
- Energy Efficiency
- Low kWh/kg
- Heat Transfer Surface Type
- Once Through Falling Film / Recirculated Falling Film / Forced Circulation / Thermosyphon / Rising Film Plate / Forced Circulation Plate
- Energy Source
- Steam Heated / Mechanical Vapor Recompression / Thermal Vapor Recompression / Waste Energy
- Automation
- PLC-controlled
- Skid Mounted Options
- Tubular and/or Plate Type Heat Exchangers,Pumps and Motors,Instrumentation and Control Valves,Piping,Electrical Junction Box
- Construction Material
- Robust
- Maintenance Requirement
- Low
- Installation
- Lower Installation Costs with MVR
- Project Payback
- Quick Return On Investment
- Space Requirement
- Optimized for Minimal Building and Space
- Expansion Possibility
- Available
- Cycle Type
- Multiple Effect / Single Effect
- Integration
- Integrates with Strippers,Scrubbers,Distillation Columns
- Vessel Requirement
- Fewer Vessels with MVR
- Boost Option
- Thermocompressor for Boosting Low Temperature Vapors
- Working Mechanism
- Falling Film,Recirculated,Forced Circulation
- Energy Efficiency
- Low kWh/kg
- Automation Level
- Manual / PLC / SCADA
- Integration
- Reclaim by-products,Reduce waste
- Batch vs. Continuous Operation
- Continuous
- Flexibility
- Customization to client requirements
- Maintenance
- Low Maintenance
- Optimized Project Payback
- Yes
- Space Requirements
- Minimized by design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat transfer type
- Falling Film / Forced Circulation
- Evaporator Type
- Once Through Falling Film,Recirculated Falling Film,Forced Circulation,Thermosyphon,Rising Film Plate,Forced Circulation Plate
- Configuration
- Skid Mounted
- Energy Source
- Steam Heated,Mechanical Vapor Recompression,Thermal Vapor Recompression,Waste Energy
- Assembly Features
- Tubular and/or plate type heat exchangers,Structural Steel
- Control panel type
- PLC-controlled / HMI
- Skid Mounted
- Yes
- Integration with distillation columns
- Yes
- Integration with dryers
- Yes