Sulfuric acid purification for aluminum anodizing

Improve the efficiency of your metal finishing operations with systems designed to continuously purify and recover acids and caustics, ensuring consistent performance while reducing chemical costs and waste.

Purifies and Reclaims Acid and Etchants

The AnoPur™, CER™, and DPU™ Systems from Kovalus Separation Solutions are sophisticated ion exchange and acid recovery systems engineered to enhance resource efficiency in the aluminum anodizing industry. These systems effectively purify sulfuric acid, reclaim caustic soda, and recover phosphoric acid, ensuring reduced chemical costs and waste.

The AnoPur™ system utilizes a membrane filtration method tailored for sulfuric acid purification, continuously removing dissolved aluminum to minimize contaminants. Its operation eliminates the need for bath decanting, stabilizes production quality, and dramatically reduces acid purchasing expenses. Meanwhile, the CER™ system employs caustic etch recovery to crystallize and extract aluminum from caustic etchants. This process decreases waste treatment costs while producing marketable aluminum trihydrate crystals.

The DPU™ system focuses on phosphoric acid recovery, using a combination of cation and water-elutable resin beds to concentrate phosphoric acid up to 85%. This approach supports the recycling of rinse water and contributes to lower operational expenditures.

All systems offer continuous, automated operation and are integrable into existing production lines. They reduce energy requirements, aligning with environmental compliance standards, and are available with customization options to meet specific industrial needs. These systems stand out for their robust construction and capability to handle the rigors of industrial anodizing environments.

Benefits

  • Decreases chemical purchasing costs through efficient acid and etchant recovery.
  • Ensures consistent production quality by maintaining low contaminant levels.
  • Reduces waste treatment expenses and produces marketable by-products.
  • Offers seamless integration with existing industrial processes for minimal disruption.
  • Lowers energy consumption due to advanced continuous operation systems.

General


Applications
Industrial anodizing,Metal refinishing,Caustic soda etching,Aluminum anodizing,Chemical milling,Sulfuric acid filtration,Aluminum finishing
End products
Aluminum trihydrate crystals,Phosphoric acid concentration for reuse,Aluminum anodized panels,Finished aluminum surfaces,Sulfuric acid purified for anodizing,Caustic soda reclaimed for reuse,Chemically milled metal components
Steps before
Anodizing preparation,Initial rinsing,Etching,Chemical milling
Steps after
Anodizing finish,Final rinsing,Waste treatment,Quality control
Input ingredients
sulfuric acid,aluminum anodizing baths,caustic soda,caustic soda etchants,phosphoric acid rinse water,mixed acids
Output ingredients
purified sulfuric acid,dissolved aluminum,recovered caustic soda,aluminum trihydrate crystal,concentrated phosphoric acid,removed dissolved aluminum
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Automation
Continuous crystallization
Purification Method
Ion Exchange
Acid Concentration Level
Up to 85%
Dissolved Contaminant Removal
Continuous
Operating Expense Reduction
Caustic Recovery
Material Recovery
Aluminum Trihydrate
Product Quality
Consistent and Predictable

Operating Characteristics


Working mechanism
Continuous crystallization
Integrated steps
Purification,Recovery,Reuse
Batch vs. continuous operation
Continuous
Cleaning method
CIP
Energy efficiency
Reduced energy requirements
Material recovery
Recycling of caustic and phosphoric acids
Automation level
Manual / PLC
Recovery efficiency
85% concentration of phosphoric acid
CIP/SIP
CIP
Contaminant removal
Dissolved aluminum removal
Product consistency
Consistent and predictable anodizing process

Material Compatibility


Corrosive resistance (e.g. acids)
Sulfuric acid compatibility
Density/particle size
Dissolved aluminum removal
Cleanability
Continuous aluminum removal


ISO Certification
ISO 9001/ISO 14001

Custom Options


Control panel type
Touchscreen / HMI / PLC
Integration Possibilities
SCADA / ERP
Footprint
Compact / Standard
Discharge method
Pneumatic / Manual
System Configuration
Modular / Customizable