Sulfuric acid purification for aluminum anodizing
Improve the efficiency of your metal finishing operations with systems designed to continuously purify and recover acids and caustics, ensuring consistent performance while reducing chemical costs and waste.

Purifies and Reclaims Acid and Etchants
The AnoPur™, CER™, and DPU™ Systems from Kovalus Separation Solutions are sophisticated ion exchange and acid recovery systems engineered to enhance resource efficiency in the aluminum anodizing industry. These systems effectively purify sulfuric acid, reclaim caustic soda, and recover phosphoric acid, ensuring reduced chemical costs and waste.
The AnoPur™ system utilizes a membrane filtration method tailored for sulfuric acid purification, continuously removing dissolved aluminum to minimize contaminants. Its operation eliminates the need for bath decanting, stabilizes production quality, and dramatically reduces acid purchasing expenses. Meanwhile, the CER™ system employs caustic etch recovery to crystallize and extract aluminum from caustic etchants. This process decreases waste treatment costs while producing marketable aluminum trihydrate crystals.
The DPU™ system focuses on phosphoric acid recovery, using a combination of cation and water-elutable resin beds to concentrate phosphoric acid up to 85%. This approach supports the recycling of rinse water and contributes to lower operational expenditures.
All systems offer continuous, automated operation and are integrable into existing production lines. They reduce energy requirements, aligning with environmental compliance standards, and are available with customization options to meet specific industrial needs. These systems stand out for their robust construction and capability to handle the rigors of industrial anodizing environments.
Benefits
- Decreases chemical purchasing costs through efficient acid and etchant recovery.
- Ensures consistent production quality by maintaining low contaminant levels.
- Reduces waste treatment expenses and produces marketable by-products.
- Offers seamless integration with existing industrial processes for minimal disruption.
- Lowers energy consumption due to advanced continuous operation systems.
- Applications
- Industrial anodizing,Metal refinishing,Caustic soda etching,Aluminum anodizing,Chemical milling,Sulfuric acid filtration,Aluminum finishing
- End products
- Aluminum trihydrate crystals,Phosphoric acid concentration for reuse,Aluminum anodized panels,Finished aluminum surfaces,Sulfuric acid purified for anodizing,Caustic soda reclaimed for reuse,Chemically milled metal components
- Steps before
- Anodizing preparation,Initial rinsing,Etching,Chemical milling
- Steps after
- Anodizing finish,Final rinsing,Waste treatment,Quality control
- Input ingredients
- sulfuric acid,aluminum anodizing baths,caustic soda,caustic soda etchants,phosphoric acid rinse water,mixed acids
- Output ingredients
- purified sulfuric acid,dissolved aluminum,recovered caustic soda,aluminum trihydrate crystal,concentrated phosphoric acid,removed dissolved aluminum
- Market info
- Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.
- Automation
- Continuous crystallization
- Purification Method
- Ion Exchange
- Acid Concentration Level
- Up to 85%
- Dissolved Contaminant Removal
- Continuous
- Operating Expense Reduction
- Caustic Recovery
- Material Recovery
- Aluminum Trihydrate
- Product Quality
- Consistent and Predictable
- Working mechanism
- Continuous crystallization
- Integrated steps
- Purification,Recovery,Reuse
- Batch vs. continuous operation
- Continuous
- Cleaning method
- CIP
- Energy efficiency
- Reduced energy requirements
- Material recovery
- Recycling of caustic and phosphoric acids
- Automation level
- Manual / PLC
- Recovery efficiency
- 85% concentration of phosphoric acid
- CIP/SIP
- CIP
- Contaminant removal
- Dissolved aluminum removal
- Product consistency
- Consistent and predictable anodizing process
- Corrosive resistance (e.g. acids)
- Sulfuric acid compatibility
- Density/particle size
- Dissolved aluminum removal
- Cleanability
- Continuous aluminum removal
- ISO Certification
- ISO 9001/ISO 14001
- Control panel type
- Touchscreen / HMI / PLC
- Integration Possibilities
- SCADA / ERP
- Footprint
- Compact / Standard
- Discharge method
- Pneumatic / Manual
- System Configuration
- Modular / Customizable