Clarifying decanter for food ingredient processing

Optimize your protein recovery and ensure high-quality separation with advanced clarifying decanters, designed for efficient processing of plant proteins and amino acids in continuous production lines.

Processes and Clarifies Plant-Based Proteins and Algae

The clarifying decanter centrifuge from GEA is engineered for high-efficiency protein recovery across multiple applications. Utilizing a robust summationdrive system, it operates at high differential speeds without requiring pulley changes, ensuring continuous and adaptable separation processes. Ideal for the concentration of soy, rice, and pea proteins, this centrifuge enhances the production of tofu, textured vegetable proteins, and algal supplements. It accommodates rigorous plant-based protein separation, handling both solid and slurry forms efficiently.

Capable of integrating seamlessly within existing production lines, the centrifuge supports continuous automated operation and offers adjustable pond depths via the patented GEA varipond® weir system, optimizing dewatering and minimizing energy consumption. Constructed with hygienic design principles, it adheres to stringent food safety standards, while its external gear segregation and separate lubrication ensure extended durability and minimal contamination risk.

Available with stainless steel options for enhanced corrosion resistance, the equipment supports CIP (Clean-In-Place) systems for efficient maintenance. This flexibility, combined with customization services from GEA’s engineering support team, allows adaptation to specific throughput requirements, ensuring compliance with industry regulations.

Benefits

  • Enhances protein yield and purity with high-speed separation.
  • Adapts to process changes seamlessly with variable pond depth control.
  • Minimizes operational costs through energy-efficient motor technology.
  • Ensures food safety with hygienic and contamination-resistant design.
  • Simplifies maintenance with integrated lubrication and CIP systems.

General


Applications
Amino acids,Vegetable proteins,Protein recovery,Meat alternatives,Snack bars,Algae concentration,Food ingredients,Rice proteins,Plant proteins,Pea proteins,Soy proteins
End products
Algal supplements,Protein powders,Algal biomass,Lysine supplements,Textured vegetable protein (tvp),Protein-enriched energy bars,Plant-based milk alternatives,Protein isolates,Plant-based meat products,Protein-enhanced sports drinks,Tofu
Steps before
Grinding,Emulsification
Steps after
Drying,Packing
Input ingredients
soy,rice,pea,vegetable proteins,algae,amino acids,lysine
Output ingredients
plant proteins,protein recovery,concentration,dewatering
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Differential Speed Range
Adjustable without pulley change
Torque
Full torque at all times
Power Flow
Optimized with GEA summationdrive
Pond Depth Adjustment
Automatic with GEA varipond®
Hygienic Design
Meets all food requirements
Dewatering Efficiency
Optimum pond depth for low energy consumption
Operation
Hydrohermetic with paring disk
Protein Loss Prevention
Minimized

Operating Characteristics


Working mechanism
Decanter centrifuge
Integrated steps
Protein recovery and concentration
Automation level
PLC / SCADA
Batch vs. continuous operation
Continuous
Cleaning method
CIP
Energy efficiency
Low energy consumption
Adjustable pond depth
GEA varipond® system
Paring disk operation
Hydrohermetic
Differential speed range
High,without pulley change

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Tank shape
Cylindrical
Feed/discharge method
Centrifugal
External gears
Yes
Hygienic design
Yes
Control panel type
Digital
Adjusting weir
GEA varipond®
Hydrohermetic operation
Paring disk

Custom Options


Pond depth adjustment
Adjustable during operation
Drive system
GEA summationdrive with optimized power flow
Weir adjustment
Patented adjusting weir – GEA varipond®