Coiled heat exchanger for high viscosity products
Efficiently handle high-pressure, viscous product heating and cooling with energy-saving capabilities, ensuring particle integrity and hygiene in continuous operations.
Heats, Cools, and Preserves Viscosity of Food Products
The Tetra Pak® Coiled Heat Exchanger is tailor-made for food and beverage industries requiring efficient heat treatment of both viscous and particulate products. Featuring a unique coiled mono-tube design, it enables gentle mechanical treatment that preserves particle integrity, making it perfect for applications ranging from tomato ketchup and Alfredo sauce to yogurt-based desserts and jams. Capable of handling product pressure up to 300 bar, this exchanger promotes high-capacity continuous processing, reducing costs per liter for producers. Its optional energy recovery feature offers up to 47% savings on energy consumption, promoting eco-friendly operations. Thanks to a floating end design, it ensures high hygiene and easy maintenance by allowing thermal expansion without cracking the tubes. Available in various material options, it is built to suit different product characteristics and operational conditions, enhancing its versatility and reliability in demanding production lines.
Benefits
- Enhances production efficiency by processing high volumes of viscous products under high pressure.
- Reduces energy consumption by up to 47% with an optional energy recovery feature.
- Maintains product quality by preserving particle integrity during mechanical treatment.
- Ensures high hygiene and easy maintenance with a floating end design.
- Offers flexible application across a wide range of food and beverage products, from sauces to spreads.
- Applications
- Dairy desserts,Soups,Sauces,Spreads,Nectar,Infant formula,Jams,Still drinks,Dips,Plant-based products,Desserts,Dressings,Fruit preparations,Tomato products,Juice
- End products
- Alfredo sauce,Strawberry jam,Fruit compote,Marinara sauce,Orange juice,Apple nectar,Almond milk,Lemon iced tea,Chocolate mousse,Yogurt-based desserts,Creamy mushroom soup,Baby yogurt,Spinach dip,Ranch dressing,Hazelnut spread,Tomato ketchup
- Steps before
- Emulsification,Mixing,Homogenization,Blending,Pre-heating
- Steps after
- Cooling,Filling,Sterilization,Packing,CIP (Clean-In-Place)
- Input ingredients
- smooth sauces,high viscous sauces,dairy desserts,chunky soups,jams with fruit pieces,low to high viscous products,smooth to particulate products
- Output ingredients
- heated and cooled products,processed high viscous products,products with particle integrity
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- Product pressure up to 300 bar,media pressure up to 10 bar
- Media Design Temperature
- 165°C
- Particle Size Capacity
- Up to 25 mm
- Energy Reduction
- Reduce carbon footprint by up to 23% per year
- Energy Recovery
- Cut energy consumption by up to 47%
- Steam Saving
- Save up to 2,800 tons of steam
- Utility Water and Electricity Saving
- Up to 2,600 megawatt hours
- Pressure Rating
- High pressure rating up to 300 bar
- Continuous Processing
- Yes,suitable for high viscous products
- Hygiene and Maintenance
- Designed for high hygiene with floating end
- Heating and cooling capability
- Coiled tubular heat exchanger
- Pressure handling
- Up to 300 bar
- Flow type
- Continuous
- Product versatility
- Low to high viscous,smooth to particulate
- Particle integrity
- Up to 25 mm diameter
- Mechanical treatment
- Gentle
- Energy recovery
- Optional feature
- Energy efficiency
- Reduced consumption by up to 47%
- Thermal expansion handling
- Floating end design
- Hygiene level
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Coiled mono-tube
- Single inlet and outlet
- Floating end design
- Low stress during thermal expansion
- Capacity
- High-pressure up to 300 bar
- Particle size processing capability
- Up to 25 millimeters
- Energy recovery feature
- Up to 47% energy reduction
- Control panel type
- Touchscreen / Button
- Inlet and outlet connection design
- Mono-tube / Customized
- Floating end design
- Available