Rdf-fired combined heat and power plants

Transform refuse-derived fuel (RDF) into renewable energy, effectively reducing reliance on natural gas while maximizing energy output and minimizing emissions, perfect for continuous high-demand industrial applications.

Converts Waste to Renewable Heat and Power

The RDF-fired Combined Heat and Power (CHP) plants from HoSt Group are tailored for industries aiming to enhance energy self-sufficiency by turning refuse-derived fuel (RDF) into dependable renewable heat and power. These plants utilize a robust firing grate system combined with a water tube boiler, designed to withstand high chlorine and sulfur content in waste fuels, preventing corrosion with an Inconel layer. The modular plants are optimized for various waste types, such as SRF, demolition wood, and paper sludges, complying with Industrial Emissions Directive (IED) and Best Available Techniques (BAT) standards.

Capable of producing 10-20MW of thermal energy and 1-6MW of electrical output, these systems are ideal for paper, packaging, recycling facilities, and district heating sectors. They deliver consistent steam and energy production while capturing and converting CO2 to gaseous bioCO2 or food-grade liquid CO2. The high-pressure steam soot blowers ensure the continuous operation, and the NO-NOx flue gas cleaning technology maintains stringent emission standards. Easily integrable with existing power generation lines, these plants reduce reliance on natural gas and minimize the CO2 footprint, offering significant energy and cost savings.

With flexibility in handling solid fuels up to 250mm, these systems come with options for customized integration and support, bolstered by HoSt Group’s engineering expertise. The RDF boilers not only contribute to lowering energy costs but also provide a sustainable solution for waste management companies and energy producers seeking effective waste-to-energy conversion.

Benefits

  • Enhances energy independence by utilizing available waste streams.
  • Lowers CO2 emissions and energy costs through efficient waste-to-energy conversion.
  • Achieves high availability and continuous operation with advanced soot blower cleaning systems.
  • Complies with stringent emission standards, supporting environmental sustainability.
  • Reduces reliance on natural gas, facilitating a transition to renewable energy sources.

General


Applications
Industrial heat and power,Paper and packaging industry,Waste-to-energy,Industrial steam,Recycling facilities,Renewable energy generation,Energy recovery from waste,District heating,Power generation
End products
Bioco2,Renewable power,0,Steam,Renewable heat,Thermal energy,Electricity,Food-grade liquid co2
Steps before
Shredding,Sieving,Sorting,Iron and Aluminum Removal
Steps after
Flue Gas Cleaning,Carbon Capture,Energy Utilization,Steam Generation
Input ingredients
refuse-derived fuel (RDF),solid-recovered fuel (SRF),waste wood A1-A2-A3-A4 (grade B,C,D),sludges,recycled paper waste,paper sludge,municipal waste,demolition wood,solid wastes,oversized particles (sieved or shredded to below 250mm)
Output ingredients
renewable heat,power,steam,gaseous bioCO2,food-grade liquid CO2
Market info
HoSt is known for designing and manufacturing biogas plants, biomass energy systems, and waste-to-energy technologies. They have a strong reputation for sustainable energy solutions and innovation in renewable energy sectors.

Technical Specifications


Boiler Capacity
10-20 MWth
Electrical Output
1-6 MWe
Plant Availability
>96%
Ash Content Capacity
up to 20%
CO2 Production
Integration of carbon capture
Steam Output
18.5 t/h at 6 barg and 175°C
Fuel Type
RDF,SRF,waste wood,paper sludge
Particle Size Capacity
Up to 250mm
Emission Standards Compliance
IED,BAT,BREF
Flue Gas Cleaning
NO-NOx technology
Soot Blower Type
High-pressure steam
Combustion System
Three-stage air furnace with flue gas recirculation
Construction Material Adaptation
Inconel layer for corrosion resistance

Operating Characteristics


Modular Design
Short lead time
High Plant Availability
>96% availability
Fuel Versatility
RDF,SRF,waste wood
Lifetime Expectancy
25 years
Combustion Technology
Firing grate with flue gas recirculation
Emission Standards
NO-NOx flue gas cleaning
Carbon Capture Integration
BioCO2 production
Cooling Method
Flue gas recirculation

Material Compatibility


Corrosive resistance (e.g. acids)
High chlorine and sulphur content resistance
Density/particle size
Up to 250mm
Cleanability
Soot blowers for high ash-content

Physical Characteristics


Boiler Capacity
10-20 MWth
Electrical Output
1-6 MWe
Building Height
17 meters