Microsphere refiner for aseptic drug manufacturing

Achieve precise control over microsphere drug formulations with this modular solution, designed to streamline complex aseptic processes and ensure high product yield and consistency in your pharmaceutical production line.

Processes and Refines Microspheres for Drug Delivery Systems

The MSR™ MicroSphere Refiner by Powder Systems Limited (PSL) is a comprehensive solution for pharmaceutical and biotechnology manufacturers focused on drug delivery via microspheres. This fully automated system integrates multiple stages of processing, including classification, filtration, de-watering, washing, drying, freeze-drying, sampling, and recovery. Designed for aseptic, batch operations, it addresses the challenge of handling valuable microspheric products by maximizing product recovery and maintaining batch consistency.

Featuring capabilities for both liquid and solid product types, the MSR™ accommodates various vessel sizes, with options supporting product cake volumes from 1.25 to 21.8 liters. The flexible design of the MSR™ supports multi-product applications, making it adaptable to rapidly changing production requirements. Enhanced process control is ensured through the integration of Process Analytical Technology (PAT), allowing for real-time quality monitoring and adherence to Good Manufacturing Practices (GMP), GAMP5, and 21 CFR Part 11 regulations.

The unit’s modular design supports seamless integration into existing pharmaceutical production lines, with vessel materials ensuring chemical compatibility and corrosion resistance. Maintenance is simplified via a Clean-In-Place (CIP) option, promoting contamination-free operations. The MSR™ is engineered for scalability, enabling a smooth transition from R&D to commercial production, ensuring critical process parameters are maintained throughout scale-up.

Benefits

  • Enhances product yield by minimizing manual interventions and transfer points.
  • Ensures batch consistency and quality with fully automated, recipe-driven processes.
  • Supports rapid adaptation to production changes with multi-product capability.
  • Complies with international standards, ensuring regulatory approval for pharmaceutical applications.
  • Reduces scale-up risks by maintaining key process parameters from R&D to commercial production.

General


Applications
Drug formulations,Biopharmaceuticals,Controlled release drug delivery systems,Microspheres,Pharmaceuticals
End products
Lyophilized microspheres for vaccine delivery,Biodegradable drug implants,Encapsulated active pharmaceutical ingredients (apis),Long-acting injectable formulations,Polymeric microspheres,Drug delivery beads,Nanoparticle-based medicines,Delayed-release capsules
Steps before
Microspheres Classification/Filtration/De-watering,Microsphere Washing
Steps after
Microsphere Drying,including Freeze-Drying,Microsphere Sampling,Microsphere Discharge/Recovery
Input ingredients
polymeric microspheres,microsphere drug formulations
Output ingredients
classified microspheres,filtered microspheres,washed microspheres,dried microspheres,freeze-dried microspheres,sampled microspheres,recovered microspheres
Market info
PSL (Powder Systems Limited) is known for designing and manufacturing advanced containment and process solutions for the pharmaceutical, biopharmaceutical, and chemical industries. They specialize in high-quality filtration, drying, and high containment systems.

Technical Specifications


Batch size
Process-dependent
Maximum Liquid Volume
98L - 123L
Vessel Sizes
0.05 Model / 0.125 Model
Product Cake Volume
1.25 – 21.8L
Filtration Step(s)
Single / Dual Filtration
Drying Method
Vacuum Drying / Freeze-Drying
De-watering Method
Single Pass / Loop
Automation
Fully Automated
Equipment Dimensions
2,720 x 2,850 x 2,760 mm

Operating Characteristics


Automation level
Fully Automated
Batch vs. continuous operation
Batch
CIP/SIP
Optional CIP spray-ring
Process Steps Integrated
Classification,Filtration,Washing,Drying,Sampling,Discharge
Process Automation Compliance
GAMP5,21 CFR Part 11
Production Agility
Filtration,Drying,Cleaning
Real-time Monitoring
PAT-Verified

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Microsphere drug production
Yes


GMP Compliance
cGMP
FDA Compliance
21 CFR Part 11

Physical Characteristics


Machine Footprint
2,720 x 2,850 x 2,760 mm
Vessel Sizes
0.05 Model,0.125 Model
Maximum Liquid Volume
98L,123L
Product Cake Volume
1.25 – 8.7L,3.1 – 21.8L
Discharge Method
Automated
Drying Method
Freeze-Drying

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
GAMP5,21 CFR Part 11 compliance
Discharge method
Automated aseptic discharge
Drying integration
Freeze-Drying,Vacuum Drying
Automation level
Fully Automated
Batch size
Various scalable options