Large capacity jacketed glass reactor
Achieve precise control over temperature and vacuum conditions with this versatile reactor, designed for complex chemical reactions and material mixing. Ideal for pilot and batch operations, it ensures optimal results by maintaining consistent conditions and enabling seamless integration into your existing workflow.
Controls Reactions and Recovers Materials
The Ai 20L Jacketed Glass Reactor with Chiller & Welch Pump is engineered to meet the precise needs of pharmaceutical and chemical manufacturing processes. Its dual jacketed design enables optimal temperature and vacuum control, essential for reactions and material recovery. Ideal for applications ranging from biopharmaceuticals to nutraceuticals, this reactor efficiently processes liquid formulations like insulin, essential oils, and CBD oil. The reactor includes a built-in condenser for effective condensation and material recovery. With a processing capacity of up to 20 liters, it features adjustable stirring speeds and a constant pressure feeding funnel for uniform material addition. The unit integrates seamlessly into batch and pilot operations, supported by a variable frequency drive and digital controller for precise operation. Constructed from heat, cold, and corrosion-resistant high borosilicate glass, it offers durability and solvent efficiency. The reactor supports easy maintenance with a flush seal design and straightforward cleaning procedures. Customization options are available to match specific processing requirements, backed by lifetime US-based parts, service, and support.
Benefits
- Enhances reaction precision with dual jacketed temperature control.
- Reduces utility costs through efficient temperature insulation.
- Supports various chemical environments with durable PTFE sealing.
- Lowers maintenance needs thanks to solvent-resistant materials.
- Ensures safe operation with robust structure and safety features.
- Applications
- Chemistry,Liquid formulations,Fine chemicals,Nutraceuticals,Botanical extraction,Biopharmaceuticals,Enzymes,Essential oils,Life science,Pharmaceuticals
- End products
- Protein extracts,Ethanol tinctures,Vitamin d supplements,Insulin,Lipase enzyme,Cbd oil,Cough syrup,Antihistamine syrup,Omega-3 capsules,Lavender essential oil
- Steps before
- Material Preparation,Chemical Addition,Heating,Vacuum Setup
- Steps after
- Cooling,Product Recovery,Condensation,Vacuum Release
- Input ingredients
- synthetic materials,viscous materials,recirculating fluid
- Output ingredients
- condensed materials,reaction products
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Vessel Capacity
- 5.3 gallons (20L)
- Jacket Capacity
- 1.6 gallons (6L)
- Material
- High borosilicate glass 3.3
- Rotation Controller
- Digital controller with variable frequency drive
- Maximum Jacket Pressure
- 4.4 psi or 0.03 MPa
- Agitator Material
- 304 stainless steel with PTFE liner
- Condenser Type
- Dual-cooling coil design
- Glass Vessel Temperature Range
- -110F to 400F
- Vacuum Level
- 20 torr
- Drain Design
- Flush seal design with large opening and flat flange clamp
- Reactor Dimensions (WxDxH)
- 20 x 27 x 80 inches
- Shipping Dimensions
- 24 x 75 x 31 inches
- Shipping Weight
- 265 lbs
- Electrical Requirements
- 110V 60Hz or 220V 50/60Hz,1-PH,90W
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Dual jacketed operation
- Outer jacket vacuum capability
- Temperature range
- -110F to 400F
- Stirring control
- Adjustable
- Temperature control
- Digital
- Visual operation
- Viewing window with insulation jacket
- Corrosive resistance
- Heat/cold/corrosion-resistant
- Biological compatibility
- Food grade high borosilicate glass
- Cleanability
- PTFE sealing components
- Temperature resistance
- -110F to 400F
- Chemical compatibility
- Solvent-resistant PTFE
- Footprint
- 20 x 27 x 80 inches
- Weight
- 265 lbs
- Material
- High borosilicate glass 3.3
- Capacity
- 20L
- Cooling/heating jacket capacity
- 6L
- Agitator Material
- 304 stainless steel with PTFE liner
- Compliance,Certifications
- ETL tested to UL/CSA standards
- Reactor jacket type
- Single / Dual Jacketed
- Chiller compatibility
- Ai C30 -30°C 20L/min
- Stirring mechanism
- Adjustable stirring speeds
- Thermal insulation jacket
- Included with open/close viewing window
- Control panel type
- Digital controller with variable frequency drive
- Additional stirring options
- Multi-layer stirring blades
- Pressure feeding funnel
- Constant pressure
- Condenser design
- Dual-cooling coil
- Warranty,Support
- One year warranty and lifetime US-based parts,service,and support