Flash dryer for high-moisture bulk materials
Tackle high-moisture challenges head-on with rapid drying solutions that efficiently transform wet bulk materials into dry, manageable forms, ensuring optimal heat transfer and energy recovery within your continuous operations.
Dries and Disintegrates High Moisture Bulk Materials
The Dispersion Dryer by Allgaier Process Technology is a cutting-edge flash drying solution designed for high-speed drying of moist and lumpy bulk materials, leveraging a fluidized bed dryer design. What sets this equipment apart is its unique ability to process materials like powders, filter cakes, and fibers with high moisture content in a single step. The operating principle involves a high-intensity gas stream that facilitates superior heat and mass transfer, drastically reducing drying time.
Ideal for industries spanning from food products such as cornstarch and powdered sugar to chemicals including dyes and pigments, its applications are vast and varied. The throughput capacity can manage a wide range of scales, from pilot plants to industrial setups. Energy-efficient features include an optional heat recovery system that optimizes the use of exhaust air, potentially lowering energy costs.
Constructed with flexible material options for durability and compatibility, the Dispersion Dryer is also available with automation features for seamless integration into existing production lines. It complies with industry-specific standards and offers customization options to fit unique processing requirements.
Benefits
- Rapidly enhances drying efficiency, minimizing time spent on moisture removal.
- Streamlines integration into production lines with high flexibility for varied bulk materials.
- Lowers operational costs through effective heat recovery from drying exhaust.
- Ensures gentle treatment of sensitive materials, preserving quality.
- Adapts to a wide array of industrial applications, providing versatility.
- Applications
- Peat,Starch derivatives,Pigments,Active ingredients,Limestone powder,Film scraps,Dyes,Fiberglass,Cardboard products,Spices,Fillers,Additives,Plastics,Food products,Excipients,Chemical substances,Biofuels,Shredded paper,Cellulose,Gypsum,Filter cakes,Dextrose,Salts
- End products
- Epsom salt,Powdered sugar,Paperboard sheets,Chalk powder,Maltodextrin,Vanilla powder,Molded plastic parts,Garden peat,Pharmaceutical tablets,Polymer granules,Insulation wool,Wall plaster,Paper pulp,Liquid medications,Fuel pellets,Thickeners,Dietary supplements,Cornstarch,Recycled paper pellets,Mixed fuel briquettes,Food coloring powders
- Steps before
- Grinding,Filtration,Emulsification,Moist processing
- Steps after
- Cooling,Separation,Packaging,Coating
- Input ingredients
- moist powders,filter cakes,fibers,lumpy wet materials,bulk materials with high moisture,dextrose,starch derivatives,spices,dyes,pigments,fiberglass,plastics,cellulose,shredded paper,cardboard products,salts,peat,limestone powder,gypsum,active ingredients,additives,fillers,excipients,various filter cakes,film scraps
- Output ingredients
- dried powders,dried filter cakes,dried fibers,disintegrated dry materials,separated dry products,dried end product
- Market info
- Allgaier Process Technology is known for manufacturing advanced screening, drying, cooling, and sorting equipment for various industries, specializing in custom-engineered solutions and innovative designs to enhance efficiency and productivity.
- Drying Time
- Seconds or fractions of a second
- Drying Temperature
- 100°C - 400°C
- Capacity
- Varies (kg/h to tons/h based on system size)
- Cycle Time
- Short drying cycle
- Automation
- PLC-controlled
- Heating Method
- Direct (gas burners/electric) or indirect (steam/thermal oil)
- Airflow Design
- Spiral motion
- Heat Recovery
- Possible with heat exchangers
- Product Moisture Handling
- High moisture capability
- Material Type
- Powders,filter cakes,fibers
- Discharge Method
- Cyclone and/or fine dust filter
- Working Mechanism
- Fluidized Bed Design
- Integrated Steps
- Drying and Disintegration
- Batch vs. Continuous Operation
- Continuous
- Automation Level
- PLC-controlled
- Cleaning Method
- Manual / CIP
- Energy Efficiency
- Heat Recovery Systems
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact and space-saving construction
- Discharge method
- Pneumatically conveyed out of the dryer
- Control panel type
- Automated contact options
- Heating method
- Gas burners / Electric heating elements / Steam / Thermal oil heat exchangers
- Cooling configuration
- Downstream cooling unit integration