D-limonene extraction system for citrus processing

Enhance your citrus processing capabilities by efficiently extracting and recovering d-Limonene and other valuable citrus oils, maximizing yield and reducing waste in your production line.

Extracts and Recovers Terpenes from Citrus Emulsions

The READYGo d-LIMONENE from JBT is a terpene recovery system designed for chemical and industrial applications, particularly in citrus processing. This system efficiently extracts and recovers terpenes, maximizing d-Limonene yield from oil-bearing emulsions. Operating on a multi-stage extraction process, it achieves higher terpene recovery than traditional methods, handling up to 100 GPM of emulsion with a capacity for 14 extractors. Seamlessly integrating into automated operations, it features a self-contained design with variable speed drives and solenoid valves, facilitating straightforward installation and operation. The system offers energy efficiency by optimizing motor control and is constructed with durable materials suitable for processing citrus oils and juices.

Benefits

  • Enhances revenue by recovering up to 85% of terpenes from feed streams.
  • Cuts installation costs with an integrated, self-contained system.
  • Boosts production efficiency by processing up to 100 GPM of emulsion.
  • Minimizes manual intervention through fully automated, continuous operation.
  • Increases product quality by producing a clean d-Limonene stream for various applications.

General


Applications
Beverages,Fruits,Citrus processing,Chemical,Nuts,Industrial,Juices,Essential oils
End products
Lemonade,Lime oil,Nut extracts,Citrus juice concentrates,Orange essential oil,D-limonene,Natural fragrances,Citrus-based cleaning agents,Industrial solvents,Citrus-flavored beverages,Lemon oil,Citrus oil,Fruit concentrates
Steps before
Extraction,Emulsification,Cold-pressing
Steps after
Citrus Oil Recovery,Terpene Collection,Integration into Automated Systems
Input ingredients
oil-bearing emulsion,citrus fruit
Output ingredients
d-Limonene stream,terpenes
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Recovery Rate
70% from fruit,85% from feed stream
Capacity
Up to 100 GPM (23 m³/hr)
Capacity
Up to 14 extractors
Emulsion Type
Oil-bearing emulsion
Fruit Compatibility
All types of citrus fruit
Automation
Fully automated plant integration
Oil Concentration Method
Less water,more concentrated emulsion
Process Model
READYGo d-LIMONENE 33
Specific Model Capacity
33 GPM (7.5 m³/hr),8 extractors

Operating Characteristics


Integration capability
Fully automated plant
Automation level
Self-contained system with variable speed drives and solenoid valves
Terpene recovery rate
70% from fruit,85% from feed stream
Installation simplicity
Equipped with control,power conditioning
Oil-bearing emulsion handling
Up to 100 GPM (23 m³/hr)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


System capacity
Up to 100 GPM (23 m³/hr)
Number of extractors
Up to 14 extractors
Model capacity
READYGo d-LIMONENE 33
Discharge method
Integrated into fully automated plant
Control system
Equipped with necessary controls,motor starters,power conditioning,variable speed drives,and solenoid valves
Product stream type
Clean d-Limonene stream

Custom Options


Control panel type
Equipped with necessary controls
Integration capability
Fully automated plant integration
Variety of extractors capacity
Up to 14 extractors
Motor type
Equipped with motor starters
Speed control
Variable speed drives
Valves
Solenoid valves included