Intelligent whirlpool system for breweries
Increase your brewery’s yield and efficiency by integrating our advanced whirlpool system, which minimizes wort losses and optimizes hop utilization while conserving energy and water.

Enhances Wort Recovery and Maximizes Brewing Yield
The Intelligent Whirlpool System from Alfa Laval revolutionizes brewing by integrating seamlessly with the Foodec decanter centrifuge to achieve exceptional wort recovery and efficient brewing processes. It operates using a decanter loop parallel to traditional whirlpool systems, which enables the rapid and continuous separation of solids. This system minimizes energy and water consumption, reducing whirlpool losses to a maximum of 0.1%, thus enhancing brewing yields by 1-3% in standard breweries and more in craft breweries. Tailored for breweries processing over 50 hectoliters, it ensures 100% traceability and transforms trub waste into valuable by-products like animal feed.
Designed for full automation, the Intelligent Whirlpool System ensures quick and hassle-free startup and operation through its compact, predesigned modular setup. Its high-speed, fully automated operation not only accelerates wort processing time by up to 20% but also offers superior hop utilization and minimizes fouling in the wort cooler. With an efficient sedimentation process, it supports cleaner, more sustainable operations. Employing corrosion-resistant materials, it guarantees longevity and robustness under demanding brewing conditions. This solution represents an optimal investment with fast returns, as demonstrated by customers like Brains Brewery, which achieved a significant wort recovery with a payback period of just 18 months.
Benefits
- Enhances brewing yield by recovering up to 7% wort, minimizing product losses.
- Accelerates wort processing time by up to 20%, boosting operational efficiency.
- Reduces energy and water use, leading to sustainable and cost-effective production.
- Converts brewing waste into animal feed, creating additional revenue streams.
- Seamlessly integrates into existing systems, allowing for quick adoption and minimal disruption.
- Applications
- Animal feed,Brewing,Craft breweries
- End products
- Craft beer,Spent grain animal feed,Beer
- Steps before
- Brewing,Wort Boiling
- Steps after
- Fermentation,Wort Cooling,Trub Disposal,Animal Feed Production
- Input ingredients
- wort,trub solids,hops solids
- Output ingredients
- clear wort,trub,spent grains,animal feed
- Market info
- Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.
- Whirlpool Losses
- Max. 0.1%
- Brewing Yield Increase
- 1-3%
- Whirlpool Process Time Reduction
- 10-20%
- Brew Sizes
- Greater than 50 hl (43 bbl)
- Automation
- Fully automated,predesigned compact modular
- Wort Recovery
- 5-7%
- Operation Speed
- Increased
- Hop Utilization
- Higher
- Fouling and Clogging Reduction
- Minimized
- Working Mechanism
- Whirlpool with decanter loop
- Integrated Steps
- Solids removal via decanter
- Batch vs. Continuous Operation
- Batch process
- Whirlpool Process Time Reduction
- 10-20% shorter
- Traceability
- 100% process traceability
- Automation Level
- Fully automated
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact modular design
- Feed Method
- Automatic decanter feed
- Discharge Method
- Automatic solids discharge
- Tank Size Suitability
- For brew sizes larger than 50 hl (43 bbl)
- Shape
- Whirlpool with cone bottom
- Control panel type
- Automated / User-friendly HMI
- Integration possibilities
- Seamless integration with existing whirlpool systems
- Decanter modularity
- Gradual equipment sizing
- System scalability
- Fits brew sizes larger than 50 hl
- Footprint
- Compact modular solution