Intelligent whirlpool system for breweries

Increase your brewery’s yield and efficiency by integrating our advanced whirlpool system, which minimizes wort losses and optimizes hop utilization while conserving energy and water.

Enhances Wort Recovery and Maximizes Brewing Yield

The Intelligent Whirlpool System from Alfa Laval revolutionizes brewing by integrating seamlessly with the Foodec decanter centrifuge to achieve exceptional wort recovery and efficient brewing processes. It operates using a decanter loop parallel to traditional whirlpool systems, which enables the rapid and continuous separation of solids. This system minimizes energy and water consumption, reducing whirlpool losses to a maximum of 0.1%, thus enhancing brewing yields by 1-3% in standard breweries and more in craft breweries. Tailored for breweries processing over 50 hectoliters, it ensures 100% traceability and transforms trub waste into valuable by-products like animal feed.

Designed for full automation, the Intelligent Whirlpool System ensures quick and hassle-free startup and operation through its compact, predesigned modular setup. Its high-speed, fully automated operation not only accelerates wort processing time by up to 20% but also offers superior hop utilization and minimizes fouling in the wort cooler. With an efficient sedimentation process, it supports cleaner, more sustainable operations. Employing corrosion-resistant materials, it guarantees longevity and robustness under demanding brewing conditions. This solution represents an optimal investment with fast returns, as demonstrated by customers like Brains Brewery, which achieved a significant wort recovery with a payback period of just 18 months.

Benefits

  • Enhances brewing yield by recovering up to 7% wort, minimizing product losses.
  • Accelerates wort processing time by up to 20%, boosting operational efficiency.
  • Reduces energy and water use, leading to sustainable and cost-effective production.
  • Converts brewing waste into animal feed, creating additional revenue streams.
  • Seamlessly integrates into existing systems, allowing for quick adoption and minimal disruption.

General


Applications
Animal feed,Brewing,Craft breweries
End products
Craft beer,Spent grain animal feed,Beer
Steps before
Brewing,Wort Boiling
Steps after
Fermentation,Wort Cooling,Trub Disposal,Animal Feed Production
Input ingredients
wort,trub solids,hops solids
Output ingredients
clear wort,trub,spent grains,animal feed
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Whirlpool Losses
Max. 0.1%
Brewing Yield Increase
1-3%
Whirlpool Process Time Reduction
10-20%
Brew Sizes
Greater than 50 hl (43 bbl)
Automation
Fully automated,predesigned compact modular
Wort Recovery
5-7%
Operation Speed
Increased
Hop Utilization
Higher
Fouling and Clogging Reduction
Minimized

Operating Characteristics


Working Mechanism
Whirlpool with decanter loop
Integrated Steps
Solids removal via decanter
Batch vs. Continuous Operation
Batch process
Whirlpool Process Time Reduction
10-20% shorter
Traceability
100% process traceability
Automation Level
Fully automated

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Footprint
Compact modular design
Feed Method
Automatic decanter feed
Discharge Method
Automatic solids discharge
Tank Size Suitability
For brew sizes larger than 50 hl (43 bbl)
Shape
Whirlpool with cone bottom

Custom Options


Control panel type
Automated / User-friendly HMI
Integration possibilities
Seamless integration with existing whirlpool systems
Decanter modularity
Gradual equipment sizing
System scalability
Fits brew sizes larger than 50 hl
Footprint
Compact modular solution