Valve reconditioning, analysis, and optimization

When your compressor valves fail to reach optimal performance, this solution offers precision reconditioning and modification to restore efficiency and prevent frequent replacements.

Optimizes Gas Compression and Recovery Processes

BORSIG ZM Compressor Valves are engineered for optimal performance in demanding industrial applications. Designed to enhance the efficiency of gas compression systems, these valves are integral in maintaining pressure control and minimizing leaks across various sectors, including chemical, petrochemical, and power generation. The robust design of these valves allows for reconditioning and modification to meet specific operational needs, ensuring long-lasting utility and reduced lifecycle costs. These compressor valves are compatible with a range of gases, including hydrogen, ethylene, and nitrogen, and are suitable for continuous and high-speed operations. The valves feature high-performance plastics and metal components that provide excellent resistance to harsh chemicals and temperature variations, making them suitable for challenging environments. Additionally, BORSIG ZM offers full reconditioning services to restore valve efficiency, extending service life without the high costs of complete replacements. With seamless integration into existing systems and compliance with industrial standards, these valves deliver reliable and efficient operation, complemented by expert engineering support for customized solutions.

Benefits

  • Extends service life with cost-effective reconditioning, minimizing replacement needs.
  • Enhances system reliability by optimizing pressure management and reducing leak potential.
  • Customizable to specific operational requirements, ensuring compatibility and performance.
  • Durable materials provide resistance to chemical and temperature variations, ensuring longevity in harsh environments.
  • Continuous operation capability improves overall production efficiency.

General


Applications
Compressor valves,Liquid separation,Gas compressors,Heat recovery systems,Emission control,Product recovery,Industrial service,Power plant service,Gas separation
End products
Propylene,Synthesis gas,Reformed gas,Hydrocarbons,High-purity gases,Purified exhaust gases,Monomers,Process gas,Ethylene,Recovered vapors,Nitrogen,Boiler feed steam,Hydrogen,Aromatics
Steps before
Analysis,Optimization,Modification,Reconditioning
Steps after
Maintenance,Efficiency Restoration
Input ingredients
process gases,compressed gases,synthesis gas,reformed gas,nitric acid,hydrogen,propylene,ethylene
Output ingredients
emission control,energy recovery,carbon capture,vapor recovery,hydrocarbon recovery,nitrogen recovery,ethylene recovery,process optimization
Market info
BORSIG is known for its expertise in manufacturing high-quality industrial engineered-to-order (ETO) equipment, including pressure vessels, heat exchangers, and compressors, with a strong reputation for engineering excellence and reliability in the petrochemical and chemical industries.

Technical Specifications


Process type
Reconditioning
Valve type
Plate / Ring
Compressor type
Reciprocating / Integrally Geared Centrifugal
Automation
Manual / PLC-controlled
Modification options
Valve materials,Springs

Operating Characteristics


Valve Reconditioning Frequency
Per specified maintenance intervals
Modification Capacity
Includes replacement of springs and valve plates
Efficiency Retention
Reconditioned valve retains same lifetime as new
Adaptability to Operating Conditions
Adjustable for variable conditions
Automation Level
Manual modifications available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Feed/discharge method
Pneumatic / Mechanical
Configuration
Vertical / Horizontal
Materials used
Stainless steel / Alloy
Control panel type
Digital / Analog
Mounting type
Skid-mounted / Floor-standing
Design flexibility
Customizable / Modular
Access points
Multiple / Central
Enclosure type
Open / Closed
Valve types
Plate / Ring / Ball

Custom Options


Control panel type
Digital / Touchscreen
Integration possibilities
PLC / SCADA
Material choice
Stainless steel / Alloy
Valve type
Plate / Ring
Membrane type
Organic / Inorganic
Modification options
Closing / Damper spring
Compressor type
Reciprocating / Centrifugal