Transfer valve cleaning for sterility assurance

Ensure seamless cleaning and sterility while maintaining containment integrity, essential for safely processing hazardous materials in pharmaceutical and biotech production environments.

Facilitates In-Place Cleaning and Sterilization

The Active Cleaning Cap from ChargePoint Technology excels in enhancing the cleanliness and sterility of transfer valve systems within the challenging environments of pharmaceutical and chemical manufacturing. This equipment offers unique features such as a GMP-compliant design that maximizes exposure of the active unit’s surface area during the cleaning cycle. With a special sealing methodology, it eliminates traditional seat/disc components, ensuring thorough decontamination and reducing cross-contamination risks. Ideal for applications in sterility assurance and powder containment, it supports processes like WIP, CIP, and SIP. Its compatibility with active pharmaceutical ingredients and hazardous chemical powders makes it vital for maintaining a controlled environment in aseptic manufacturing. Available in various configurations and materials like 316L stainless steel and optional A22, this system offers both manual and batch operation flexibility. Its integration capability within existing systems is seamless, providing manufacturers with a reliable solution for comprehensive in-place cleaning and sterilization.

Benefits

  • Enhances cleaning efficiency, reducing cross-contamination risks significantly.
  • Protects operator safety by ensuring contained cleaning of hazardous residues.
  • Maintains aseptic conditions with seamless in-place sterilization capabilities.
  • Versatile for varied production setups with multiple configuration options.
  • Optimizes facility compliance with GMP standards, ensuring quality assurance.

General


Applications
Fine chemicals,Battery industry,Sterility assurance,Biopharmaceuticals,Powder containment,Pharmaceuticals
End products
Biologics,Active pharmaceutical ingredients,Lithium-ion battery materials,Hazardous chemical powders,Monoclonal antibodies,Oral solid dosage forms,Oncology drugs,Cathode and anode powders,Lyophilised products,Sterile injectables
Steps before
Grinding,Milling,Mixing
Steps after
Sterilization,Drying,Packing
Input ingredients
cleaning media,steam for sterilisation,decontamination fluid
Output ingredients
hazardous product residues,condensate,process drain
Market info
Chargepoint Technology is known for its expertise in designing and manufacturing high containment and sterile transfer solutions for pharmaceutical and biopharmaceutical industries, particularly in powder containment and aseptic transfer systems.

Technical Specifications


Size (compatible Active unit bore dia.)
50mm (2”),100mm (4”),150mm (6”),200mm (8”)
Product contact material
316L,Optional
Seal material
EPDM,FKM,FFKM,PTFES
Spray Connection
25mm (1”) Tri-Clamp
Drain connection
None or 75mm (3”) Tri-Clamp
Pressure Rating
None,Optional

Operating Characteristics


Cleaning method
WIP / CIP / SIP
Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch

Material Compatibility


Biological compatibility
Yes
Cleanability
GMP design,steam sterilizable
Corrosive resistance (e.g. acids)
316L Stainless Steel
Seal material
EPDM,FKM,FFKM
Chemical resistance
Acids and decontaminants

Physical Characteristics


Size (compatible Active unit bore dia.)
50mm (2”),100mm (4”),150mm (6”),200mm (8”)
Product contact material
316L
Optional
A22
Seal material
EPDM,FKM,FFKM/PTFE
Spray Connection
25mm (1”) Tri-Clamp
Drain connection
75mm (3”) Tri-Clamp
Pressure Rating
None
Optional
Up to 6Bar (check per size)
Weight Options
Available in a lightweight version with plastic materials for 200mm size
Handling Features
Larger sizes feature lifting handles for manual docking

Custom Options


Sealing Methodology
Outer perimeter seal
Connection Type
Tri-Clamp
Attachment Size
50mm,100mm,150mm,200mm
Material of Construction
316L / POM / A22
Spray Connection
25mm Tri-Clamp
Drain Connection
75mm Tri-Clamp
Pressure Rating
Up to 6Bar
Handle Option
Lifting handles for 150mm and 200mm
Lightweight Version
Available for 200mm size