Filling solution for tetra brik® packages
Optimize your filling and packaging process with a system that seamlessly switches between short shelf life and extended shelf life production, ensuring consistent quality and operational flexibility for various liquid products.
Fills and Sterilizes Liquid Products Efficiently
The Tetra Pak® E3/Flex is a versatile filling machine that significantly advances dairy, beverage, and plant-based product packaging. Utilizing breakthrough eBeam technology, it replaces traditional chemical sterilization with an electron beam system, enhancing production speed and reducing environmental impact. Capable of handling diverse liquid products like milk, juices, and almond-based drinks, it supports continuous, high-speed operations while ensuring extended shelf life and product integrity. With a capacity to process up to 40,000 portion packs per hour, the system integrates seamlessly with existing production lines using PLC-controlled automation for precise filling, sealing, and packaging. Its stainless steel construction offers robust corrosion resistance, and the device meets stringent food safety standards. Additionally, it enables easy cleaning and maintenance through an intuitive operator interface, ensuring reduced downtime. This machine is ideal for manufacturers seeking to enhance operational flexibility and efficiency without compromising on quality or safety.
Benefits
- Increases production efficiency with the ability to switch between short shelf life and extended shelf life products effortlessly.
- Lowers operational costs by up to 20% with its high-speed filling capabilities and streamlined sterilization process.
- Enhances environmental performance by eliminating chemical usage in sterilization, reducing water and energy consumption.
- Improves product integrity and safety with precise, non-contact sterilization via eBeam technology.
- Supports seamless integration and control with advanced operator interfaces, allowing for reduced training time and maintenance requirements.
- Applications
- Beverages,Nectar,Non-food products,Still drinks,Cheese,Plant-based products,Ice cream,Powder,Juice,Dairy
- End products
- Shampoo sachets,Baby formula powder,Milk,Aloe vera drink,Orange juice,Apple nectar,Almond milk,Vanilla ice cream,Cold brew coffee,Cheese blocks
- Steps before
- Product preparation,Mixing,Homogenization,Batching
- Steps after
- Quality inspection,Packing,Labeling,Distribution
- Input ingredients
- short shelf life products,extended shelf life products,pasteurised products,packaging material
- Output ingredients
- Tetra Brik 900 Ultra Edge packages,Tetra Brik 450 Ultra Edge packages,portion packs,chilled products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Production capacity
- 40,000 portion packs per hour
- Filling speed
- 8000 p/h (with duplex board 320mN)
- Sterilisation method
- eBeam
- Optional equipment
- High viscosity kit
- Package types supported
- Tetra Brik® 900,450 Ultra Edge
- Cap options
- LightCap™ 30 and WingCap™ 30
- Automation
- Operator panel
- Environmental impact reduction
- Reduces chemical use and water/energy consumption
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Suitable for high viscosity
- Shelf Life
- Short shelf life,ESL
- Compact footprint
- Yes
- Control panel type
- Wide screen,16
- Package Types
- Tetra Brik® Ultra Edge 450 ml,900 ml
- Optional use of eBeam
- Yes
- Control panel type
- Wider screen,16
- Integration possibilities
- ESL and Short Shelf Life production switch
- High Viscosity Kit
- Optional for range expansion
- Operator Interface
- New look and feel,improved usability