Horizontal cooling mixer
Ensure consistent batch temperatures and reduce production costs with this robust cooling mixer, designed to optimize heat transfer and streamline post-mixing processes.
Cools and Homogenizes Rubber, Food, Plastics, Chemicals
The HC horizontal cooler ZSD from Zeppelin Systems is a stainless steel cooling mixer designed to optimize heat transfer in industries such as rubber and tire, food, plastics, and chemicals. Its double-jacketed mixing bowl with a pillow-plate design ensures efficient cooling by facilitating high material turbulence and excellent heat dissipation. This system ingeniously integrates with production lines, particularly for cooling rubber compounds, PVC compounds, bakery mixes, and confectionery bases, ensuring even dry-blend temperatures for downstream processes.
With its ability to handle batch, high-speed, and continuous operations, the HC horizontal cooler ZSD enhances production capacity by maintaining a consistent and homogeneous temperature throughout the product. The robust two-arm paddle tool minimizes abrasion and lump formation, ensuring product quality is preserved. It features a highly accessible cover for quick cleaning and formulation changes, reducing downtime.
Stainless steel construction and pressure-resistant cooling water circulation bolster its durability while providing process safety, preventing corrosion and ensuring ease of maintenance. The multi-chamber design eliminates the risk of deposits, enhancing system reliability. Smaller frame size reduces investment costs, and a bevel gear drive facilitates long-lasting and quiet operation.
The HC horizontal cooler ZSD is engineered for easy automation and integration, featuring a strong bearing setup and a flexible design that accommodates varying processing needs. Its robust frame relieves pressure on both the vessel and tool shaft, ensuring vibration-free operation, while the high-reliability tool shaft and low-maintenance design offer cost-effective, long-term operation.
Benefits
- Enhances production efficiency by ensuring uniform product cooling and temperature consistency.
- Reduces maintenance costs and downtime with easy-to-clean design and low-maintenance components.
- Supports integration into existing production lines through compact design and automated capabilities.
- Lowers operational expenses by reducing installation costs and energy consumption.
- Ensures product quality by eliminating contamination risks and minimizing wear on processing materials.
- Applications
- Chemical industry,Plastics,Food industry,Rubber and tire industry
- End products
- Pe granules,Confectionery bases,Rubber compounds,Tire treads,Plasticizers,Color masterbatches,Chemical additives,Bakery mixes,Pvc compounds
- Steps before
- Heating Mixing,Pre-heating,Ingredient Mixing
- Steps after
- Batch Transferring,Final Cooling,Packaging
- Input ingredients
- raw materials,heated materials,mixing ingredients
- Output ingredients
- cooled batch,homogeneous dryblend,cooled materials
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Mixing Bowl Material
- Stainless steel
- Cooling Performance
- Double-jacketed pillow-plate design
- Water Supply Lines Material
- Stainless steel
- Water Pressure
- Increased for higher throughput
- Frame Size
- Smaller for lower investment
- Output Capacity
- Enhanced by pressure-resistant cooling circulation
- Mixing Tool Design
- Two-arm paddle for quiet operation
- Drive
- Bevel gear,strong bearing
- Bearing
- Optimal arrangement with automatic lubrication
- Frame Design
- For quiet operation,no vibration
- Tool Shaft Material
- Stainless steel
- Shaft Seal
- Split design,low-maintenance
- Cover Accessibility
- Good,for easy cleaning
- Outlet Design
- Dead-space-free,low height
- Cooling Water Circulation
- Pressure-resistant
- Cooling mechanism
- Pressure-resistant cooling water circulation
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC
- Cleaning method
- Easy cleaning / Manual
- Energy efficiency
- Optimized for reduced production costs
- Abrasion resistance
- High
- Cleanability
- Easy cleaning
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Biological compatibility
- Food safe
- Density/particle size
- Suitable for variable densities
- Footprint
- Compact
- Mixing container material
- Stainless steel
- Mixing container design
- Double-shell jacket in multi-chamber design
- Cooling tool design
- Two-arm paddle
- Cover opening size
- Large for easy cleaning
- Outlet design
- Dead-space-free
- Frame design
- Smaller for lower investment
- Tool shaft material
- Stainless steel
- Water supply line material
- Stainless steel
- Seal type
- Flexible and tight
- Material of Construction
- Stainless steel
- Cooling Jacket Type
- Double-shell jacket in multi-chamber design
- Mixing Tool Design
- Two-arm paddle cooling tool
- Shaft Design
- Solidly designed stainless steel shaft
- Bevel Gear Drive Design
- Robust,flexible design
- Pneumatic Cabinet
- For controlling vents