Flash pasteuriser for high-quality fresh juice
Achieve superior juice quality and extended shelf life with precision pasteurization, ensuring optimal flavor and freshness while rapidly chilling your beverages.
Pasteurises and Chills Fresh Juices
The Zumex ZF1000 Flash Pasteuriser is designed to enhance juice production by ensuring hygiene and preserving quality. This machine uses a high pitch plate heat exchanger, or an optional tubular exchanger for high-viscosity juices, to pasteurise and chill juices while maintaining their natural flavor and aroma. With a capacity of up to 1000 liters per hour, it accommodates various juice types, including orange, pomegranate, and tropical fruit juices. Its continuous operation and PLC control allow seamless integration into processing lines, providing precise temperature adjustments for varying shelf-life requirements. Energy efficiency is achieved through regenerative heat exchange, while built-in CIP systems facilitate easy cleaning and maintenance. Made of stainless steel, the ZF1000 offers durability and resistance to corrosion, making it ideal for food and beverage manufacturers aiming for efficient and reliable juice processing.
Benefits
- Enhances juice freshness and shelf life with precise temperature control.
- Minimizes energy use through efficient regenerative heat exchange.
- Preserves natural flavor and aroma for high-quality end products.
- Streamlines cleaning and reduces contamination risk with integrated CIP system.
- Easily integrates into existing production lines for seamless operations.
- Applications
- Citrus juices,Freshly squeezed juices,Fruit juices,Multifruct juices
- End products
- Pomegranate juice,Orange juice,High pulp orange juice,Freshly squeezed citrus juice,Cold pressed juice,Tropical fruit juice
- Steps before
- Selection,Washing,Loading,Calibrating,Juice Extraction
- Steps after
- Chilling,Packing,Bottling,Labelling
- Input ingredients
- oranges,fruit with pulp,high viscosity juices
- Output ingredients
- freshly squeezed juice,high quality juice
- Market info
- Capacity
- Up to 1000 l/h
- Pasteurisation stages
- 2 or 3 stages
- Pulp content
- Maximum 10% pulp
- Temperature adjustment
- Adjustable for different expiry dates
- Output temperature
- 2-4°C with third exchanger stage
- Cooling temperature
- Optional chilling stage
- Cleaning method
- Built-in CIP system
- Energy saving technology
- Flash technology
- Construction material
- Stainless steel
- Automation
- Electronic control and recording
- Product pump
- With hot water system
- Juice output indication
- Electronic indicator
- Working Mechanism
- Plate or Tubular Exchanger
- Integrated Steps
- Regeneration,Pasteurising,Chilling
- CIP Principles
- Built-in CIP System
- Batch vs. Continuous Operation
- Inline Continuous
- Automation Level
- Electronic Control
- Temperature Adjustment
- Adjustable
- Chill Technology
- Frozen Water Generation Module
- Pasteurisation Speed
- Flash Technology
- Biological compatibility
- Yes
- Cleanability
- Integrated CIP system
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Heat exchanger material
- Stainless steel
- Foaming
- Minimized foaming with Flash technology
- Heat sensitivity
- Preserves original flavour,colour,texture,aroma
- Feed/discharge method
- Tubular or high pitch plate heat exchanger
- Material
- Stainless steel
- Control panel type
- Electronic
- Cooling option
- Chilling available
- Control panel type
- Electronic control with circular recorder
- Temperature adjustment
- Adjustable for different expiry dates
- Exchanger stage
- Two or three stages
- Exchanger type
- High pitch plate / Tubular for high viscosity juices
- CIP system
- Built-in with product pump and probes
- Cooling option
- Optional third exchanger for reduced temperature