Counter-rotating blender for cosmetic and pharmaceutical mixing
Achieve precise mixing and homogenizing of complex formulations, ensuring optimal process conditions for high-quality creams, gels, and emulsions, with advanced temperature and pressure control to meet demanding production requirements.
Mixes and Homogenizes Viscous Products
The MCR Counter-Rotating Blenders from INOXPA are engineered-to-order solutions designed for the precise mixing and homogenizing of viscous products in the pharmaceutical, cosmetic, food, and personal care industries. These blenders utilize a counter-rotating mechanism with an anchor-type agitator and central shaft with opposite moving blades, facilitating efficient mixing even under vacuum conditions. Suitable for processes such as emulsifying and dispersing, the equipment operates within a temperature range of -7 to 120°C and pressure conditions from -1 to 0.5 bar, ensuring adaptability for various formulations, including creams, gels, sauces, and emulsions.
With a robust construction featuring AISI 316 stainless steel for product contact parts and an FDA-compliant design, these blenders offer durability and compliance for critical processing environments. They are equipped with a CIP system with rotating spray balls for seamless integration with existing cleaning protocols. Additionally, the inclusion of a PT100 temperature probe ensures reliable thermal control, essential for maintaining product integrity during processing.
The MCR blenders are designed for flexible operations, accommodating batch, continuous, and high-speed processing. Their modular nature allows customization in support structures, weighing systems, and lid lifting mechanisms to fit specific operational needs, supported by comprehensive engineering services for optimal integration into your production line.
Benefits
- Enhances product consistency and quality with precise control over mixing and temperature.
- Reduces operational costs through efficient vacuum processing and energy management.
- Ensures compliance with industry standards such as FDA and GMP for regulated environments.
- Minimizes contamination risk with integrated CIP system for effective cleaning.
- Offers flexibility for diverse formulations, accommodating both high-viscosity and sensitive products.
- Applications
- Sauces,Tooth pastes,Gels,Cosmetics,Parapharmacy products,Shoe creams,Food,Wax mixtures,Deodorants,Depilatories,Drugstore products,Pates,Creams,Pharmaceuticals,Personal care products,Paraffin mixtures,Makeup,Carbopol dispersions,Emulsions,Pastes,Sunscreens
- End products
- Barbecue sauce,Anti-dandruff shampoo,Shoe polish,Garlic paste,Anti-inflammatory ointments,Anti-aging cream,Hair removal creams,Liver pâté,Lip balm,Antibiotic creams,Candle wax,Lip gloss,Nutritional supplements,Sunscreen lotion,Moisturizing lotions,Heat-activated hair gel,Skincare serums,Foundation makeup,Dental fluoride gel
- Steps before
- Premixing,Heating,Vacuum preparation
- Steps after
- Cooling,Additives incorporation,Cleaning with CIP system,Product discharge
- Input ingredients
- creams,gels,sunscreens,depilatories,makeup,deodorants,sauces,pates,pastes,shoe creams,emulsions,paraffin mixtures,wax mixtures,carbopol dispersions,tooth pastes,products for drugstores,products for parapharmacies
- Output ingredients
- mixed and homogenized dispersed products
- Market info
- INOXPA is known for its expertise in manufacturing stainless steel components and equipment, particularly for the food, dairy, cosmetic, and pharmaceutical industries. They are reputed for high-quality, hygienic, and reliable processing solutions.
- Pressure
- -1 to 0.5 bar
- Jacket Pressure
- Up to 3 bar
- Operating Temperature
- -7 to 120 ºC
- Agitator Type
- Anchor type
- Central Shaft Blades
- Counter-rotating
- Emulsifying Disperser Location
- Bottom of the shaft
- CIP/SIP Cleaning Capability
- Yes
- Material Contact Parts
- AISI 316
- Other Stainless Steel Parts
- AISI 304
- Interior Surface Finish
- Bright polish,Ra ≤ 0.8 μm
- Exterior Surface Finish
- Bright polish,Ra ≤ 0.8 μm
- Working mechanism
- Anchor type agitator,counter-rotating blades,emulsifying disperser
- Integrated steps
- Heating,vacuum,premixing,vigorous agitation,emulsion,dispersion
- CIP/SIP
- CIP with rotating spray balls
- Batch vs. continuous operation
- Batch
- Automation level
- Automatic control of temperature,pressure,pH,weight,and viscosity
- Cleaning method
- CIP
- Temperature control
- -7 to 120 ºC
- Pressure control
- -1 to 0.5 bar,double jacket up to 3 bar
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product Viscosity
- Low/Medium/High
- Process Application
- Emulsion/Dispersion
- Tank shape
- Sealed
- Tank size
- Not specified
- Discharge method
- Gravity or with a pump
- Control panel type
- Not specified
- Footprint
- Support base,support feet with metal structure,or concrete floor
- Volume
- Not specified
- Lid lifting system
- Automatic or manual
- Cleaning system
- CIP / SIP