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Industrial Autoclaves

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Food

Healthcare products are goods or services used to improve, maintain or prevent the deterioration of health or ease the consequences of illness. Healthcare products include a wide range of goods, from hospital clothing, over plasters, wound care products and diagnostic devices. These products must be clean and contamination-free, which is achieved with strictly regulated healthcare equipment.

Healthcare products

Industrial autoclaves are hermetic containers that kill microorganisms such as bacteria, viruses, and spores by using steam under high pressure. The steam is pumped at a higher pressure than normal atmospheric pressure to reach a temperature of 121–140 °C. As steam is pumped into the main chamber of the autoclave, it replaces air and creates a vacuum seal. The pressure vessel kills pathogens and microbes, but industrial autoclaves may also be used to reinforce composite materials, and laminate surfaces. Sensitive products such as foods and pharmaceuticals typically use wet steam autoclaves to sterilize containers and instruments because moisture can penetrate tight areas. But other applications, such as wood treatment or rubber vulcanizing, may also be subjected to dry steam techniques.

Batch

For processing a wide range of products: solid, porous and liquids in a laboratory environment.


<h2>Excellent performance for the sterilization of laboratory materials</h2>
The Sterilab autoclaves from Telstar Life-Sciences are steam sterilization units designed for processing and sterilization of a wide range of products: solid or porous products, as well as liquids: glass containers, culture media, cages, bottles, etc., also utilized for housing animals, laboratory waste, equipment and so on.

The saturated steam GMP laboratory autoclave offers a high technical performance adapted to a GMP setting in accordance with the applicable European standards: EN 285, PED, CE marking, etc.

In the biopharmaceutical industry the units are used for applications that are not necessarily GMP production related, such as decontamination processes, R&amp;D, biological control, etc.

Saturated steam GMP laboratory autoclave

liquid

solid

When sterilizing and dealing non-thermolabile products, you will want to get a hold of those resistant to the temperature and humidity conditions of this method; in the pharmaceutical and in biotechnology industries.


<h2>Ergonomics and flexibility</h2>
The Sterimega autoclaves from Telstar Life-Sciences are steam sterilization units designed for processing a wide range of materials: solid or porous products and also liquids in pharmaceutical production. The units offer high technical performance and GMP design in accordance with the applicable European standards: EN 285, PED, CE marking, etc. Every unit, being a GMP autoclave, can be customized by adding various technical features that will positively enhance the performance to meet any requirement.

The most recognized sterilization method when dealing with non-temperature sensitive products in applications such as liquids in sealed, thermal shock resistant, containers: injectable in ampoules, vials, and so on.

GMP autoclave

Specially designed for sterilizing large batches of parenteral solutions.


<h2>The best performance for the terminal sterilization of parenteral solutions</h2>
Steridelta A autoclaves from Telstar Life-Sciences are steam and air mixture sterilization autoclaves specially designed for sterilizing large batches of parenteral solutions.

A mixture of pure vapour and air is used for sterilization. When the chamber has been loaded, steam is introduced and mixed with the air; therefore no vacuum pump is required. One or more fans, located at the top of the chamber circulate the air and steam mixture. The purpose of these elements is to achieve good temperature uniformity inside the chamber as soon as possible.

The units have high technical performance, GMP design and comply with the applicable European standards: PED, CE marking, etc. They have a compact, modular structure allowing for quick installation and commissioning.

Steam and air mixture sterilization autoclave

Specially designed for sterilizing large batches of parenteral solutions.


<h2>Excellent temperature uniformity can be rapidly obtained in the chamber by the high volume water flow</h2>
Steridelta W autoclaves from Telstar Life-Sciences are superheated water sterilization autoclaves specially designed for sterilizing large batches of parenteral solutions. The units have a high technical performance and GMP design in accordance with the applicable European standards: PED, CE marking, etc. They have a compact, modular structure allowing for quick installation and commissioning.

In terms of effectiveness, the Superheated water shower autoclave, has been designed and constructed to enable the process to be rapidly validated and it has a reliable control system that provides a homogeneous and repeatable temperature distribution in the chamber.

Superheated water shower autoclave

Designed for the terminal sterilization of temperature sensitive medical-health products in large batches.


<h2>The most efficient sterilization agent</h2>
EtO autoclaves from Telstar Life-Sciences offers the best performance for the terminal sterilization of temperature-sensitive medical-health products not to mention that they are custom-built to each customer's specific requirements. This Ethylene Oxide sterilization chamber has high technical performance, GMP design and complies with the applicable European standards: PED, CE marking (including ATEX), etc. The units are constructed in modules which require a certain level of expertise during the installation and commissioning. Given the risks involved with ethylene oxide as a carcinogenic agent, GMP specifies that this type of sterilization should only be used if there is no other alternative available.

Nevertheless, these medical devices are thermo-sensitive and delicate products. In this case, investment in sterilization equipment using EtO is fully justified.

Ethylene oxide sterilization chamber

Continuous

A wide variety of products that were previously canned are now able to be more economically packaged in retort pouches. These specialised plastic film and metal foil laminates are ideal for food use. Traditional premade pouch filling machines are not suitable for hygienic operations, and a dedicated retort pouch filling solution that can seal to withstand the high pressures of the autoclave is needed.


<h2>Food pouch packaging machine with sanitary design</h2>
The Bossar BR Retort series is a range of machines designed specifically for hygienic filling of premade retort pouches for food products. They are perfect for product lines such as soup, tuna, chicken, sauces, prepared meals and pasta, as well as pharmaceutical applications.

Constructed from AISI 304 stainless steel, the BR series is easy to clean and sanitize. In addition, all parts that are product contacting are made from AISI 316L stainless steel. Optional residual oxygen removal systems can be specified, either N2 or steam injection, to meet your exact requirements.

The Bossar-designed high-pressure sealing system has been designed to give a perfect seal every time, and offers temperature control of +/- 1 degree to guarantee a hermetic seal on a wide range of pouch types.

A robust walking beam transport method ensures reliability and accuracy while allowing throughput of up to 180 pouches per minute. The BR series can seal flat or stand-up pouches ranging from 60mm x 80mm up to 330mm x 300mm. Maximum fill volume can be up to 2,000cc.

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Retort Pouch Packaging Machine

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Sealing and cooking products in cans, pouches or other containers is a very popular method of preserving flavour and extending shelf life for a wide range of products. From baby meals to dairy products, convenience foods to pet products, pressure cooking is the most efficient method. However, traditional autoclave solutions can be limited to a single container type. They can also promote inefficient thermal transfer when used with non-traditional containers, risking cold-spots or burning. A water-immersion solution removes these risks while allowing a wide range of container types to be processed.


<h2>Full water immersion retort with rotation for processing your food products in cans, jars and pouches</h2>
The Automat and Rotomat series of full water immersion retort from DFT Technology has been designed to enhance product quality, increase production flexibility and ensure the highest levels of food safety.

Designed to handle a range of modern packaging solutions, including pouches and flexible containers, the Automat/Rotomat range completely covers the containers in a water bath. This not only provides exceptionally even heat transfer but can also guarantee 100% oxygen-free processing.

Utilising high-efficiency heat exchangers and an energy storage system, the Automat/Rotomat series reaches the set temperature very quickly, ensuring that the necessary lethality effect (or F-Value) is achieved as quickly as possible.

The Rotomat series adds the benefit of rotary motion. This accelerates heat transfer to the coolest part of any container - particularly useful for products of high viscosity. Process times are therefore reduced even further, preserving nutritional content and product quality.

To increase efficiency further, a wide range of loading and unloading systems are available. Options include manual packing supports and semi-automatic and automatic batch loading and unloading systems.

Autoclave for canned food

Aluminium-lined pouches and plastic containers are becoming the preferred packaging choice for many ready meals, meat products and other food lines. Traditional autoclaves designed for rigid containers are very inefficient when used with modern flexible packaging. They can also be entirely inappropriate for products which require only pasteurisation. A dedicated steam and water jet autoclave designed for modern flexible packaging can considerably reduce energy costs, as well as shortening process times and improving product quality.


<h2>Steam Water spray retort designed specifically for food items in flexible packaging</h2>
The Autovap and Rotovap lines from DFT Technology have been specifically designed for the optimal processing of foods in flexible packaging. This product line’s emphasis is on reducing steam and water consumption while increasing product shelf life.

DFT’s system injects steam which is blended with fine water droplets. This results in a highly homogenous heat transfer environment within the unit, reducing processing time and increasing product quality.

Fine sprays are also used during the cooling phase, and these enter the chamber from the sides as well as above, ensuring an even and rapid cooling. This design means that even comparatively flat containers can be cooled safely and efficiently.

Rotation of the product-holding cages accelerates heat delivery to cool spots within the containers. This can reduce the processing time and increase product quality and nutritional value. Rotation is particularly suitable for the efficient processing of very viscous products.

The Autovap and Rotovap machines can be supplied with a range of batch handling solutions, from manually operated packing supports to semi-automatic and fully automatic batch loading and unloading systems.

Steam sterilizer for food pouches

Autoclaves for sterilising and cooking food products are a mainstay of many production facilities. Traditionally they offer a single type of operation and are linked to the production of a single product. For multi-line production, this can mean equipment standing idle when it is not suitable to be used with the current product batch. A multi-process autoclave retort system can perform a range of sterilization processes, meaning ultimate flexibility and return on investment in a multi-product environment.


<h2>Fully customizable retort allows the production of a wide range of products and packaging types</h2>
The Multiprocess Rotomat MRX from DFT Technology offers the ultimate solution in flexibility to handle all your autoclave needs across a wide range of product and packaging types.

One unit offers the options of full immersion or semi-immersion sterilization, steam and spray, static or rotating. Full user control is offered to allow complete customisation of production, packaging, energy consumption, water consumption and time.

Control is via Siemens touch screen HMI, allowing instant monitoring of all parameters, as well as programming of cycles. High power circulation equipped with flow-meter control ensures optimum heating and cooling performance, as well as minimising use of water and steam.

For comfortable loading and unloading, a shuttle system is optionally included, allowing the handling of a variety of product cages. The flexibility means that a single unit can process a batch of canned product, followed by flexible pouches, followed by flat plastic containers, and more.

Flexible pasteurizer for packaged food

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

The Pasteurization process is the method of subjecting liquids to mild heat at a specific temperature and time, and quickly cooling them down again in order to destroy pathogens in your fermented or semi-fermented products. Thus, increasing the shelf life of the manufactured products. Untreated microorganisms may lead to diseases, spoilage, or unwanted fermentation. Most pasteurization equipment operate in a continuous method using plate heat exchangers to keep a uniform level of high efficiency sterilization.

Pasteurizing

The self-standing Doypack and other similar pouch products are a very popular method of packaging liquids such as soups and sauces. Traditional sterilization techniques can be harsh on these products, meaning that a longer, gentler cycle has to be used. This reduces efficiency and can reduce product quality from optimum. An autoclave solution that’s purpose-designed for flatter, liquid-filled containers can reduce process times and energy consumption and improve product quality.


<h2>Oscillating steam-water spray retorts for liquid-filled pouches</h2>
The Autovap Oscillation from DFT Technology is a steam-water spray retort that has been designed specifically for liquid-filled pouches such as Doypacks and food service bags.

Unlike traditional systems, the Autovap Oscillation introduces gentle oscillations of 15 degrees from vertical 6 to 10 times per minute to the cycle, selectable to match the product type and package geometry.

The oscillations cause the air pocket in the containers to move to the highest point with each move, forcing convection within the product. This improves heat transfer and can shorten heating and cooling times by up to 40%.

Shorter cycle times mean reduced cooking damage, improved nutritional value, and better texture, taste and appearance.

The Autovap uses standard cages or stackable trays and can be matched with a range of manual, semi-automatic and fully automatic loading and unloading systems.

Autoclave for doypack pouches

An important goal of heat processing in the manufacturing of milk beverages is to achieve a long shelf-life and commercial sterility. Optimizing this process to get products of high quality and with a long shelf-life can be challenging. A processing system dedicated to medium to large-scale producers can be helpful in producing high-quality and shelf-stable milk beverages, at an optimum level of output.


<h2>Autoclave continuous retort system loads filled bottles in tube carriers</h2>
The autoclave ACBV series of Hydrolock, for glass bottles and jars, and the ACB series for PP, HDPE, and glass bottles are continuous retort systems designed for sterilization of milk beverages, evaporated milk, soups, and vegetables. Filled bottles are loaded into tube carriers, free of rotation. A chain pulls the tube carriers and rotates them while also rotating the products inside in a continuous motion. This rotation permits the application of a short-time, high-temperature sterilization, with efficient cooling.

This continuous agitation also preserves the organoleptic qualities of the products for you. Each product goes through the same thermal process. The products are transferred to a water-cooling unit inside the autoclave that cools them to avoid thermal shock. After the product leaves the cooling unit, it goes through a similar process in the atmospheric cooling unit outside the autoclave.

The Hydrolock ACBV series has a pre-heating device used for energy recycling. The hot water coming from the cooling process is used for preheating the products. This device is also necessary to avoid the thermal stress of the glass packagings. It combines with the continuous agitation of the product to allow for the shortest heat treatment possible. Saving you 35% more on energy consumption.

The autoclave ACBV and ACB series can run different sizes and shapes. The series is designed for both medium and large-scale production. The series carrier assembly is removable for safe inspection and cleaning. The ACBV series has a production capacity of 4000 bottles per hour to 26000 bottles per hour. While the ACB series has a capacity of 4000 bottles per hour to 28000 bottles per hour.

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Continuous sterilizer for milk beverages

Sterilization is a critical operation in the manufacturing of wet pet foods. An important objective of heat processing is to achieve commercial sterility and increase throughput. Optimizing this process to achieve excellent results and increase production capacity can be challenging. A continuous processing system dedicated to medium to large-scale producers can be helpful in the production of high-quality pet food products while increasing line throughput.


<h2>Sterilizing wet pet food with steam</h2>
The autoclave ACP series of Hydrolock is an automated processing system designed for the sterilization of wet pet foods in pouches or trays with a steam air process. Filled packages are seamed and loaded into stainless tube carriers, free of rotation. The carriers are pulled by a chain which makes them and the product rotate in a continuous motion through the entire process. This continuous agitation enables the application of HTST (high-temperature short sterilization time) that ensures product quality.

Hydrolock autoclave uses an effective hydraulic fan power station to ensure faster and homogenous distribution of temperature during cooking time. At the end of sterilization, products are conveyed to a water cooling unit inside the autoclave that cools them to avoid thermal shock. Afterward, it goes through a similar atmospheric cooling unit outside the autoclave. This process saves 35% more on energy consumption.

The autoclave ACP series applies to a wide range of preserved foods like vegetables, soups, and even milk. It can be equipped with different solutions depending on the type of packaging – for flat trays and pouches.

The ACP series is designed to run up to four different products, and various shapes simultaneously. The series carrier assembly is removable for safe inspection and cleaning. The speed range of the ACP series goes upward from 100g products per minute to 400g products per minute.

Continuous sterilizer for pet food

Sterilization is a critical operation in the manufacturing of canned vegetables (such as corn, beans, peas, potatoes, and similar products). One of the challenges of upscaling canned vegetable processing units is optimizing this process to achieve commercial sterility and increase throughputs. A continuous rotary sterilizing solution dedicated to medium to large-scale producers can be helpful in meeting these goals.


<h2>An automated sterilizing mechanism minimizes energy consumption</h2>
The autoclave ACCT series of Hydrolock is a continuous rotating sterilizing unit and is a solution for the production of canned vegetables. It incorporates an automated mechanism that enables you to yield high-quality products while minimizing energy consumption. After the automatic loading of cans in rotating tubes, the product starts its journey by entering the pre-heating unit (if necessary), the sterilizing unit, and the cooling stage which takes place in the autoclave. After leaving the autoclave, products go through an atmospheric cooling unit, after which they are automatically unloaded.

The constant agitation during the preheating stage optimizes the process for you by heating the products to sterilization temperature. The constant agitation during the heating and cooling stages optimizes the process for you by preventing the product from getting burnt. Besides, the organoleptic qualities of the product can be well-improved thanks to HTST – High Temperature Short Time, for short sterilization time. This is only possible thanks to the aforementioned constant agitation. This process increases product quality, line throughput, and saves you 35% more on energy savings.

The pre-heating device of the Hydrolock ACCT series is used for energy recycling. The hot water coming from the cooling process is used for preheating the products before sterilization. During sterilization, products are fully surrounded by steam, providing a homogenous heat distribution with the aid of an efficient and effective hydraulic fan power system to avoid burning and over-cooking of the products.

The series can run different sizes and different materials within the same machine depending on packaging. The speed range goes upward from 100 cartons per minute to 690 cartons per minute depending on the product, its best sterilization time, packaging, and other critical parameters. The ACCT series is made out of stainless steel guaranteeing longevity, easy maintenance, and cleaning.

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Continuous sterilizer for canned products

A concern in the coffee industry is maintaining the freshness, taste, and quality of products while extending shelf-life. Canned coffee struggles with this the most because coffee is incredibly volatile at high temperatures. It means that coffee starts to chemically breakdown the moment it’s brewed. A continuous rotary sterilizing technology dedicated to medium and large-scale producers of canned coffee can be helpful in extending product drinkability while preserving its organoleptic qualities and colors.


<h2>An autoclave, able to handle sensitive printing on the can</h2>
The autoclave ACCT series of Hydrolock is a continuous sterilizing unit, dedicated to products packed in tin cans and glass jars in different sizes. Due to this flexibility and the possibility to handle sensitive printing on the can, the ACCT series is an ideal solution for canned coffee producers. After the automatic loading of cans in rotating tubes, the product starts its journey by entering the pre-heating unit (if necessary), the sterilizing unit and the cooling unit which takes place in the autoclave. After leaving the autoclave, products go through an atmospheric cooling unit, after which they are automatically unloaded.

The continuous agitation of products during the heating and cooling stage prevents products from getting burnt. Additionally, it allows for utilization of a high temperature, commonly called HTST – High-Temperature Short Time, for short sterilization time, which enhances product quality. This process also increases line throughput and saves you 35% more on energy savings.

The ACCT series has a pre-heating device that is used for energy recycling. The hot water coming from the cooling process is used for preheating the products before sterilization. During sterilization, products are fully surrounded by steam. This provides a homogenous heat distribution with the aid of an efficient hydraulic fan power system to avoid burning and over-cooking the products.

The series can run different sizes and different materials within the same machine depending on the packaging. The speed range goes upward from 100 cans per minute to 690 cans per minute. This depends on the product's best sterilization time, packaging, and other critical parameters. The ACCT series is made out of stainless steel guaranteeing longevity, easy maintenance, and cleaning.

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Continuous sterilizer for tin cans and jars

When selecting a sterilizer for your ready meals, finding the right size that would fit the number of your containers per batch can be challenging. Aside from the size, having a sterilizer that can handle any type of container – cans, plastic containers, trays, jars - can help make your life easier and speed up the sterilization process.


<h3>Sterilize cans and other containers in batches of 200 to 300 pieces</h3>
The Stery2000 from Frigojollinox is a computerized horizontal autoclave. It has a capacity of 370 liters which fits around 300 pieces of 200ml cans or containers per batch.
<h3>Sterilization Temperature</h3>
It is a compact unit with an integrated electric boiler for its high temperature heating system that can go up to 135 degrees Celsius. The nebulizing system used for cooling down reduces water consumption and time cycle. This unit also comes with a stainless-steel basket and trolley with removable and adjustable shelves for easy loading and unloading of the products.

Pressure and Temperature controls allow you to steam products at ambient pressure. As well as under a pressure of 135°C or less.
<h3>Sterilization Cycle</h3>
It has low electricity consumption of 10kW/hr and a backup battery to prevent power supply interruptions during operation. Valve operations for steam, air, and water are fully automatic. The whole system can be programmed from its touch screen control panel or through its smart control feature, allowing remote control through smartphones, tablets, or PC. This allows you to set sterilization times

Autoclave Steam Sterilizer Machine for Ready Meals

An autoclave is a must-have machine for canned food production lines. It performs sterilization, which ensures a longer product shelf-life and eliminates the risk of contamination. However, autoclaves typically generate high water and energy consumption, which in the long run also means very high operating costs.


<h2>Sterilizing canned products with a separating compartment while saving water and energy</h2>
The Industrial Autoclave from Ghizzoni is a patented sterilizing system for canned products. It is a cylindrical autoclave that has a separating compartment for products that will be treated. Thanks to this separated space, the total volume that needs to be heated or cooled is reduced, and so is the time of the sterilization process and the amount of energy used. The system also features indirect heating and cooling of the products, so there is no need to worry about the cross-contamination risk. The water used for each batch in heating and cooling is reused for the next batch to save time and energy. This system is applicable for canned fish products, vegetables, ready-made food, baby food, pet food, etc.

Autoclave sterilizer for food cans and jars

Industrial autoclaves

First commercially sold baby food was created by Henri Nestlé when he combined cow milk with sugar and grains. Baby food industry has since grown to offer everything from whole wheat infant cereals to ramen-flavored baby food. From infant formula to fruit puree, choosing the baby food processing equipment is related to the type of baby food you want to make.

Baby Food

As simple as its own ingredients, the grain-hops-yeast trifecta along with water are the big four ingredients for making beer. The beer-making process is known as brewing and involves several steps like milling, mashing, lautering, boiling, and fermentation.

Beer

Black Soldier fly larvae (BSF or BSFL), also known by its scientific name, <em>Hermentia Illucens</em>, offer great nutritional values, making them an excellent alternative protein source for animal feed and pet food. Black soldier fly technologies have evolved sufficiently to turn the insect into a viable food ingredient. But there is no official authorization for human consumption yet and you are unlikely to find them at a restaurant anytime soon.

Black soldier fly protein

Canned tuna, a staple in millions of kitchens around the world, was first manufactured in 1904 by Albert P. Halfhill in California. It has since become a reliable source of protein and omega-3 fatty acids for people around the world. Canned tuna production process consists of multiple stages including thawing, cutting, steaming, deboning and sterilizing, all of which ensure the product quality and long shelf life.

Canned tuna

Chili sauce is produced worldwide, but each is augmented by the cultural elements of where it is made. Most chili sauces consist primarily of chilis, though some preparations include tomato as the primary ingredient. Vinegar, sugar, and salt are added to the chili sauce making machinery, and the mixture is thickened mainly by cooking.

Chili sauce

Pineapples, oranges, passion fruit, you name it. A fruit juice process begins with selecting and cleaning the raw material of your choice and goes through steps like extraction and a filtration machine until it reaches market shelves in bottles. Juice processing equipment varies according to the amount of water in the fruit.

Fruit juice

Ketchup processing begins with tons of tomato paste that is mixed and heated together with sugar, vinegar, and spices in a cooking kettle. After cooking, any remaining fibers and particles are filtered out. Once it reaches the right viscosity, your tomato ketchup production process is finished and ready for packaging and transport.

Ketchup

Legend has it that the word ‘marmalade’ is a derivate of “Marie est Malade”. Supposedly, the acidic-sweet mixture was offered to Marie Antoinette when the Queen of France fell malade. Whatever the true origins of the name, marmalade processing equipment has quickly made the golden spread a pick-me-up for the masses.

Marmalade

Mayonnaise is created by blending oil with eggs, and then flavoring with vinegar, mustard, herbs, and spices. The eggs are a natural emulsifier that creates a uniform mixture. Ingredients are pumped into mayonnaise manufacturing equipment. First, a dynamic mixer maintains the desired level of emulsification of the mixture, which then moves on to packaging and bottling once reaching a satisfactory consistency.

Mayonnaise 

Mealworms are a classic angling bait, but their high protein content makes them more than just a snack for fish. The fresh larvae of the insect have long been consumed in Southeast Asia and, in 2021, the European Commission approved dried yellow mealworm as an edible product.

Mealworm protein

White, black and brown seeds from the mustard plant are the key constituents of this colorful and classic condiment. The various mustard production technology includes a mixer that mixes the mustard seeds with a handful of other ingredients and a mill that finely grinds the seeds to impart their characteristic flavor.

Mustard

Salad dressing has found its way onto dinner plates for millennia as a quick way to liven up leafy dishes. Experimentation with oil, vinegar, wine, salt, and other ingredients developed into the broad selection of dressings we enjoy today. Through a process of emulsifying the basic formula, adding additional elements, and then bottling and labeling the final mixture, consumers have easy access to reliable tastes on demand.

Salad dressing

Surgical instruments still involve a significant degree of manual craftsmanship to manufacture. But advances in surgical instruments technology today intertwine with expert handiwork to produce precise tools that make the difference between life and death.

Surgical instruments

Chinese legend has it that tea was created by accident over 2700 years BC. A servant boiled drinking water for his emperor when leaves from the Camellia sinensis tree fell into it – and the emperor decided to taste the drink. While to make tea nowadays on a medium to large-scale you need tea processing equipment like dryers instead of just a tree and wind blowing it, mythology adds a special flavor to the tea industry story.

Tomato sauce is a popular ingredient for adding a sweet, slightly acidic touch of flavor to food and recipes. Sauce production involves cooking the tomatoes, removing the seeds and stems with a strainer, using a grinder or milling machine, and then further cooking to the desired consistency. Tomato sauce making equipment is used in industrial production to speed up the various preparation steps while maintaining the quality of the sauce.

Tomato sauce

In 2009, billionaire Stanley Ho made the winning bid for a giant white truffle weighing 3.3 pounds during an auction. Price: $330,000. Looking at the price, there's no need to explain why truffles are called the diamonds of the kitchen. After harvesting, they are selected to be sold fresh or processed to make truffle products such as truffle cream. Truffle processing involves cleaning, cutting, grinding, cooking, packaging, and sterilizing.

Truffle cream

In 1922, the first canned wet pet food made of horse meat hit the US market. Due to the product’s popularity, farmers started breeding horses to supply the demand for wet pet food.
Nowadays, wet pet food is no longer made of horse meat, but of chicken, fish, beef and pork and also vegetables, grains and added vitamins and minerals. Wet pet food processing involves different steps such as weighing, grinding, mixing, packaging, and sterilization.

Wet pet food

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Industrial Autoclaves

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