Autoclaves for laboratory and production with square chamber
Optimize your laboratory space with compact autoclaves that offer large loading capacities and customizable sterilization solutions, ensuring efficient processing of diverse sterile products while maintaining high safety and quality standards.
Sterilizes and Cools Biopharmaceutical and Laboratory Products
The Floor Standing Autoclaves with Vertical Door from ZIRBUS technology offer customized sterilization solutions for diverse industry needs. Featuring a square chamber design, these autoclaves maximize space efficiency, allowing for large loading capacities while maintaining compact external dimensions. Suitable for biopharmaceuticals, food industry, and laboratory research, they ensure sterility for products like vaccines and sterile surgical instruments. The autoclaves operate within chamber volumes ranging from 150 to 1,200 liters, accommodating both liquid and solid products. They integrate seamlessly with existing systems, offering options like intrinsic steam generators and gas-tight pass-through features for clean rooms and safety labs. The units are GMP-compliant and meet FDA regulations, ensuring high standards in sterilization. Energy-efficient features such as rapid water recooling and a circulating air fan reduce cooling times, optimizing both utility usage and process speed. Material options resilient to corrosion ensure durability, while customization options in chamber size and configuration provide tailored engineering support to meet specific production requirements.
Benefits
- Maximizes sterilization capacity with compact design, utilizing available laboratory space efficiently.
- Reduces cooling times with advanced recooling technology, enhancing operational throughput.
- Ensures regulatory compliance with GMP and FDA standards, vital for pharmaceutical production.
- Minimizes water use and energy consumption through optional house steam and ring cooling integration.
- Offers flexible customization to meet specific sterilization needs, optimizing process efficiency and effectiveness.
- Applications
- Supplements,Bio-laboratory sterilization,Pharmaceutical tablets,Fine chemicals,Clean rooms,Nutraceuticals,Laboratory equipment,Food industry,Biopharmaceuticals,Infectious goods sterilization,Laboratory research,Bulk production sterilization
- End products
- Injectable sterile pharmaceuticals,Large batch pharmaceuticals,Baby food sterilization,Herbal extract supplements,Vaccines,Sterile surgical instruments,Active pharmaceutical ingredients (apis),Aseptic packaging materials,Ready-to-eat meals,Sterile lab pipettes,Culture media,Compounded drugs,Protein supplements,Sterile petri dishes,Covid-19 test kits,Sterile environments,Lab glassware and instruments
- Steps before
- Loading preparation,Setup connection to steam supply,House steam version adjustment,Waste container filling,Insert baskets organization
- Steps after
- Cooling,Unloading,Documentation,Data storage,Pharmaceutical qualification
- Input ingredients
- liquids in closed vessels,infectious goods of risk class S2 and S3,sterile goods,waste materials,laboratory equipment
- Output ingredients
- sterilized liquids,sterilized infectious goods,dry sterile goods,sterilized waste
- Market info
- Zirbus is known for manufacturing high-quality autoclaves, freeze dryers, and customized sterilization equipment, with a strong reputation for reliability and precision in industrial and laboratory applications.
- Chamber Volume
- 150–1,200 Liters
- Chamber Width
- 450mm / 650mm / 850mm
- Usable Space Dimensions
- (W)650 x (H)850 x (D)670–1870 mm
- External Dimensions
- (W)800–1250 x (H)1950 x (D)1100–2300 mm
- Pass-through Version
- Gas-tight separation
- Cooling Time
- Rapid via large-area double jacket and heat exchanger
- Automation
- User management system in accordance with FDA 21 CFR Part 11
- Documentation
- Digital batch recording,USB stick storage
- GMP Compliance
- Design according to DIN 58950 and FDA regulations
- Support Pressure Control
- Sterile air filter
- Spray Cooling
- For rapid cooling of liquids
- Exhaust Air Filter
- Sterilization of infectious goods of risk class S2 and S3
- Vacuum Pump Set
- Optional water-saving device
- Pilot Plant Size
- 370–1,030 Liters
- Working mechanism
- Square chamber with vertical door
- Loading capacity
- High loading capacity with compact design
- Adaptability
- Customizable to specific sterilization requirements
- Automation level
- PLC-controlled
- Chamber volume range
- 150 to 1,200 liters
- Recooling method
- Rapid water recooling with double jacket
- Pass-through operation
- Available with gas-tight partition
- Steam generation
- House steam or intrinsic steam generator
- Cooling options
- Spray cooling,circulating air fan
- Sterilization methods
- Steam-air mixture and hot water sprinkling process
- Corrosion resistance
- Stainless steel/High-grade alloys
- Temperature resistance
- -20°C to 200°C
- Biocompatibility
- Compliant for laboratory use
- Pressure resistance
- 0–134°C sterilization cycles
- Cleanability
- CIP/SOP readiness
- GMP Compliance
- DIN 58950
- FDA Compliance
- FDA 21 CFR Part 11
- ISO Certification
- ISO 9001
- Compact footprint
- Yes
- Machine footprint
- 800mm x 1950mm x 1100-2300mm
- Chamber shape
- Square
- Chamber size
- 150 to 1,030 liters
- Chamber width
- 450mm,650mm,850mm
- Vertical door
- Yes
- Loading capacities
- Large
- External dimensions
- Varies by model
- Chamber size
- 150 to 1,200 liters
- Door type
- Vertical door
- Chamber shape
- Square
- Cooling method
- Rapid water recooling / Spray cooling
- Steam generation
- Intrinsic steam generator / House steam version
- Pass-through version
- Gas-tight separation for safety labs
- Recirculating fan
- For steam-air mixture sterilization