Aseptic filler for fruit juice and puree
Ensure optimal product safety and quality with this aseptic filler, designed to handle everything from delicate fruit juices to complex tomato pastes with precision and reliability.
Fills and Sterilizes Liquid and Solid Products
The Aseptic Filler CALIPSO/1 EA-1C-D from Tropical Food Machinery offers an integrated approach to aseptic filling, perfectly suited for industries ranging from food and beverage to dairy and fruit processing. This equipment features a single aseptic filling head with steam sterilization, capable of handling pre-sterilized bags into drums up to 220 liters, ensuring compliance with FDA safety standards. The filling process is controlled by a PLC microprocessor, automating sterilization, filling, and CIP washing—minimizing manual intervention and optimizing efficiency. With applications including fruit juices, purees, creams, and sauces, and a filling capacity of up to 6,000 liters per hour, the system is versatile and robust. The use of PT100 probes ensures precise temperature control, while a flow meter facilitates accurate dosage. Durable construction and customization options, such as interchangeable nozzles for different product viscosities, provide flexibility and long-lasting operation. This machine integrates seamlessly into existing production lines, offering an HMI touch-screen interface for easy monitoring and diagnostics.
Benefits
- Ensures product safety and quality with precise FDA-compliant sterilization.
- Minimizes manual handling with fully automated filling processes.
- Supports diverse product types, enhancing production flexibility.
- Optimizes resource use with real-time process monitoring.
- Integrates seamlessly into existing lines, reducing setup time.
- Applications
- Jellies,Fruit-based liquids,Sauces,Fruit purees,Milk,Ice cream bases,Fruit juices,Tomato products,Yogurts,Creams
- End products
- Uht milk,Strawberry jam,Fresh cream,Orange juice,Greek yogurt,Mango puree,Fruit cocktail blend,Gelato base,Tomato paste,Tomato ketchup
- Steps before
- Extraction,Sterilization,Pasteurization
- Steps after
- Packing,C.I.P. Washing,Error Management
- Input ingredients
- fruit juice,juice with pieces of fruit,puree,fruit-based liquid,cream,sauce,jelly,yogurt,milk,base for ice cream,chopped tomato in sauce
- Output ingredients
- pre-sterilized bags in drums,220 litre drums
- Market info
- Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.
- Capacity
- Up to 6,000 l/h
- Filling volume
- Up to 220 liters
- Filling method
- Aseptic filling
- Automation
- PLC-controlled
- Cleaning method
- CIP
- Dimensions (Length x Width x Height)
- 3600 x 1550 x 3250 mm
- Electric power installed
- 2 kW
- Steam Consumption
- 60 Kg/h
- Compressed Air Consumption
- 500 nl/h
- Filling speed (Low viscosity NFC juice – 1” Spout)
- 27 bags/h (220 l)
- Filling speed (Concentrated product – 1” Spout)
- 4500 l/h
- Filling speed (Shredded or product in pieces – 2” Spout)
- 4500 l/h
- Nozzle type
- 1” for juice,2” for shredded product
- Working mechanism
- Rotating arms with aseptic filling head
- Integrated steps
- Sterilization,filling,C.I.P. washing,error management
- Automation level
- PLC-controlled
- Cleaning method
- CIP
- Batch vs. continuous operation
- Continuous
- Temperature control
- PT100 probes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Size
- Up to 220 L
- Container Type
- Pre-sterilized bags
- Machine footprint
- 3600 x 1550 x 3250 mm
- Tank or Drum size
- Up to 220 L
- Control panel type
- HMI touch-screen interface
- Discharge method
- Steam sterilization with rotating arms
- Control panel type
- HMI touch-screen interface