Static air steam sterilizer for agri-food products
Efficiently sterilize diverse packaging types with precise temperature control, ensuring food safety and quality retention in batch processing.
Sterilizes and Cools Agri-Food Products
The Static Steristeam Retort from Steriflow is a specialized heat treatment solution engineered for agri-food and pharmaceutical applications. This system excels in ensuring uniform sterilization and precise thermal processing of various packaged products, such as jars, cans, trays, and pouches. Utilizing direct-steam-injection combined with cascading water cooling, it efficiently processes products like canned soups, baby food jars, and heat-and-eat rice pouches.
Capable of both manual and automated operations, the Static Steristeam integrates seamlessly into existing production lines, offering flexibility and scalability to match your manufacturing goals. Its reliable MPI control system monitors the temperature and cooling phases, ensuring consistent product quality while optimizing energy use. The radar level control adds precision to the cooling process by managing the water volume, reducing cycle time and enhancing throughput.
Designed with safety and efficiency in mind, the retort features a robust automatic door locking mechanism and is available in various standard sizes with the capability for further customization to meet specific production requirements. The Steristeam complies with industry regulations and provides superior corrosion resistance with durable construction materials, ensuring long-term reliability and minimal maintenance needs.
Benefits
- Ensures consistent product quality with precise temperature control and uniform heat distribution.
- Reduces cycle times and increases production efficiency with its high-flow cascading water cooling system.
- Enhances operational safety and reliability with an automatic hydraulic door locking mechanism.
- Lowers energy consumption through targeted direct-steam-injection and efficient thermal management.
- Offers customization flexibility to meet unique production needs, facilitating integration into diverse processing lines.
- Applications
- Pet packaging,Jars,Trays,Pouches,Cans,Agri-food
- End products
- Pre-packaged legumes,Canned seafood,Canned soup,Heat-and-eat rice pouches,Baby food jars,Vacuum-packed sauces,Ready-to-eat meals in trays,Vegetable preserves,Pet bottled beverages,Pouched fruit purees
- Steps before
- Loading baskets,Filling retort,Product placement
- Steps after
- Pre-cooling,Final cooling,Unloading baskets,Inspecting sterility
- Input ingredients
- filled retort baskets,heat treatment in steam air,product with initial contamination,food products,pouches,PET type basket for pouches
- Output ingredients
- sterilized products,cans,jars,trays,safe food products
- Market info
- Steriflow SAS is renowned for its expertise in manufacturing industrial sterilization and pasteurization equipment, particularly retorts, used in the food and pharmaceutical industries, recognized for reliability, innovation, and adherence to stringent safety and quality standards.
- Standard sizes
- 1300 mm,1450 mm,1600 mm,1800 mm,2000 mm
- Capacity
- 4 to 6 paniers
- Pre-heating temperature
- 100°C – 0.2 bar
- Sterilization temperature
- 121°C
- Basket size
- 476 cans 4/4
- Working Mechanism
- Direct-steam-injection
- Integrated Steps
- Pre-heating,Heating,Cooling
- Batch vs. Continuous Operation
- Batch
- Automation Level
- MPI-Controlled
- Pre-cooling Method
- Cold water injection
- Final Cooling Method
- Cascading recycled water
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- Yes
- Container size and shape
- 476 cans 4/4
- Heat sensitivity
- Adjustable pre-heating temperature
- Packaging type
- Standard basket for pouches
- Product contamination level
- Initial contamination dependent
- Standard sizes
- 1300 mm,1450 mm,1600 mm,1800 mm,2000 mm
- Basket capacity
- 4 to 6 paniers
- Machine footprint
- Defined by standard sizes 1300 mm to 2000 mm
- Door locking mechanism
- Automatic hydraulic cylinder
- Control panel type
- MPI Expert Control System
- Discharge method
- Cascading recycled water
- Pre-heating Temperature Adjustment
- Yes (e.g. 100°C – 0.2 bar)
- Cycle Temperature
- 121°C
- Cooling Phase Management
- Radar level control
- Cooling Water Recycling System
- Yes
- Basket Size Customization
- 1300 mm to 2000 mm
- Safety Mechanism
- Hydraulic cylinder door locking