High-pressure autoclaves for research and production
Optimize your production and research processes with high-pressure autoclaves that ensure precise temperature and pressure control, facilitating advanced applications like hydrothermal carbonization and sterilization in diverse operational settings.
Conducts High-Pressure and High-Temperature Processing
The HDA 1000 high-pressure autoclave from ZIRBUS technology GmbH is expertly designed for critical research and production tasks requiring robust temperature and pressure handling. Crafted from high-grade AiSi 316Ti stainless steel, this equipment supports processes like sterilization, lamination, and carbonization. Its operating envelope includes pressures up to 12 bar and temperatures reaching 190 °C, ideal for demanding applications such as hydrothermal carbonization in alternative energy research and touch screen lamination. The autoclave features automatic PLC controls with a Siemens S7-300 series and a 15″ color touch screen for precise, user-friendly operation. Enhanced with solenoid-coupled circulating air fans, it ensures uniform heat distribution. It meets stringent safety standards, incorporating a bayonet lid lock with safety interlock to prevent unauthorized access during operation. Customizable configurations are available to fit specific process requirements, such as different heat systems or chamber sizes, backed by engineering support for tailored solutions.
Benefits
- Enhances process efficiency with precise temperature and pressure control, critical for sensitive applications like hydrothermal carbonization.
- Reduces operational risks with automated safety interlock systems preventing unauthorized access.
- Minimizes energy consumption with optimized heat distribution via solenoid-coupled fans.
- Offers extensive customization options, ensuring exact fit to diverse production needs across multiple industries.
- Supports regulatory compliance with rigorous safety and performance standards, ensuring reliable operation.
- Applications
- Biological waste,Medicine,Research,Processing industry,Chemical industry,Rubber components,Tests,Wastewater treatment,Touch screen laminates,Biogas plants,Alternative energy sources,Production
- End products
- Sterile wastewater,Laminated touch screens,Hydrothermal carbonization substrates,Coke,Lignite,Htc coal,Vulcanized rubber components
- Steps before
- Material Preparation,Substrate Loading,Pre-heating
- Steps after
- Carbonization,Cooling,Analysis,Quality Testing,Discharge and Cleaning
- Input ingredients
- starting substrates,fermentation residues,biological waste,water,tools,materials,equipment
- Output ingredients
- HTC coal,sterile waste water,carbonized substrates,chemical components,sterilized materials
- Market info
- Zirbus is known for manufacturing high-quality autoclaves, freeze dryers, and customized sterilization equipment, with a strong reputation for reliability and precision in industrial and laboratory applications.
- Operating Pressure
- 0 – 20 bar
- Operating Temperature
- 25 – 250 °C
- Chamber Diameter
- 400 – 1400 mm
- Volume
- 60 to 5000 litres
- Fastening
- Bayonet lock from Ø 500 mm automatic
- Material
- High grade steel 1.4571/AiSi 316 or 1.4404/AiSi 316L
- Heating System
- Heated or non heated
- Control System
- Siemens SPS series S7-300 with 15″ color touch screen
- Stirrer
- Available
- Circulating Air Fans
- Solenoid-coupled
- Saturated Steam System
- Available
- Safety Standards
- EN 2014/68/EU,AD2000
- Closure Type
- Automatic bayonet closure
- Electrically Heated
- PID controlled
- Air Exchange
- Fans ensure an even temperature distribution
- Working Pressure
- 0 – 20 bar
- Temperature Range
- 25 – 250 °C
- Automation Level
- PLC Controlled
- Closure Mechanism
- Automatic Bayonet Lock
- Operation Style
- Batch
- Heating System
- Electric/Internal Heating
- Integration of Safety Standards
- Complete Control Systems
- Temperature Control
- PID Controlled
- Stirrer and Ventilation
- Stirrers,Circulating Air Ventilators
- Corrosion resistance
- High-grade steel 1.4571/AiSi 316,1.4404/AiSi 316L
- High-temperature resistance
- Up to 250°C
- Pressure resistance
- Up to 20 bar
- Field of application
- Food industry,Electronic industry,Quality control
- EU Pressure Equipment Directive
- 2014/68/EU
- Configuration
- Horizontal or vertical
- Shape
- Round
- Heating System
- Electrically heated by internal heating elements
- Control panel type
- Siemens SPS series S7-300 with 15″ color touch screen
- Heating system
- Electrically heated by internal heating elements
- Closure type
- Automatic bayonet closure
- Material
- High-grade steel 1.4571/ AiSi 316 or 1.4404/AiSi316L
- Orientation
- Horizontal or Vertical
- Volume range
- 60 to 5000 litres
- Pressure range
- 0 – 20 bar
- Temperature range
- 25 – 250 °C
- Diameter range
- 400 – 1400 mm
- Stirrer/Circulating air ventilators
- Yes