Autoclave for sterilizing medical instruments and containers
Achieve reliable sterilization for a wide range of medical and pharmaceutical loads, ensuring contamination-free end-products with precision load management and integrated bioseals.
Sterilizes and Decontaminates Diverse Medical and Pharmaceutical Loads
The versatile Autoclave from Actini Group offers a comprehensive solution for the sterilization needs of pharmaceutical, biotech, and medical industries. This autoclave specializes in processing diverse load types, including sterile injectable drugs, parenteral nutrition solutions, and sterile medical instruments. It operates using saturated steam, ventilated air/steam, and superheated water technologies, accommodating both solid and liquid products. With capacities ranging from 30 to 24,000 liters, it suits any scale of operation. Fully automated, the system integrates seamlessly into production lines, complete with recipe management and logging. Built to PED 2014/68/EU and CODAP standards, this autoclave meets stringent GMP compliance. Available with various material options, it ensures durability and corrosion resistance. The modular design allows for customized configurations, adapting to specific operational needs with optional loading baskets and configurable door openings. Additionally, it offers advanced cleaning features, including H2O2 cycles for optimized maintenance and hygiene.
Benefits
- Increases production efficiency with customizable loading solutions tailored to specific load types.
- Enhances patient safety by ensuring aseptic conditions for sterile medical products.
- Saves energy through optimized steam and water usage in sterilization processes.
- Ensures regulatory compliance with GMP and PED 2014/68/EU standards.
- Minimizes operator intervention and error with fully automatic operation and integrated recipe management.
- Applications
- Textile products,Medical devices,Laboratory instruments,Containers,Nutraceuticals,Biopharmaceuticals,Pharmaceuticals
- End products
- Sterile injectable drugs,Sterile pharmaceutical packaging,Ventilated laboratory containers,Filled syringes,Parenteral nutrition solutions,Sterilized fabric surgical drapes,Sterile medical instruments,Glucose solution bags
- Steps before
- Washing,H2O2 cycle
- Steps after
- Drying,Cooling,Packing
- Input ingredients
- open vials,unfilled syringes,caps,closures,instruments,textiles,sealed vials,solution bags,parenteral nutrition bags,filled syringes,injectable ampoules,sealed full bottles,ampoules,solid loads,liquid loads
- Output ingredients
- sterilized open vials,sterilized unfilled syringes,sterilized caps,sterilized closures,sterilized instruments,sterilized textiles,sterilized sealed vials,sterilized solution bags,sterilized parenteral nutrition bags,sterilized filled syringes,sterilized injectable ampoules,sterilized sealed full bottles,sterilized ampoules
- Market info
- Actini is known for its expertise in manufacturing advanced thermal treatment systems, notably for biowaste decontamination, ensuring biosafety and compliance with rigorous environmental standards. They hold a strong reputation for innovative and reliable engineered-to-order solutions.
- Capacity
- 30 to 24,000 liters
- Form
- Cylindrical,Rectangular
- Technology
- Steam vacuum,Ventilated (air/steam),Superheated water
- Ouverture
- Single or double door,Side opening,vertical downwards or upwards,hinged
- Loading
- Load-sized / height-adjustable / designed to HSE requirements
- Loading baskets
- Designed according to loads to be handled
- Automatic conveying
- Yes
- Level loading
- Yes
- Design
- Standard or customized
- Bioseal Integration
- Yes
- Automation
- Fully automatic with front panel
- Recipe management
- Yes
- Logging system
- Batch reports,raw data exportable
- Standards Compliance
- PED 2014/68/EU,CODAP
- Utilities requirement
- Electricity,steam,demineralized water,compressed air,N2
- Sterilizing fluid filtration
- With integrity test option
- Slave steam generator
- If required
- Working mechanism
- Saturated steam,ventilated,superheated water
- Batch vs. Continuous operation
- Batch
- Automation level
- Fully automatic with front panel
- CIP/SIP
- Available
- Cleaning method
- Washing before sterilization
- Loading
- Automatic conveying,load-sized
- Recipe management
- Batch reports,logging system
- Corrosion resistance
- Resistant to saturated steam
- Heat resistance
- Suitable for high-temperature steam
- Cleanability
- Compatible with CIP/SIP
- Biological compatibility
- Compatible with pharmaceuticals
- Container size and shape
- Up to 24m³
- Load types
- Open vials,Unfilled syringes,Caps,closures,Instruments,Textiles
- Sensitive load processing
- Sealed vials,Solution bags,Parenteral nutrition bags
- Material state
- Solid and/or liquid
- Footprint
- Adaptable
- Loading baskets designed according to loads
- Opening
- Single or double door
- Side,vertical,hinged options
- Shape
- Cylindrical,Rectangular
- Capacity
- 30 to 24,000 liters
- Loading
- Automatic conveying,Load-sized,height-adjustable
- Autoclave Form
- Cylindrical / Rectangular
- Opening Direction
- Lateral / Vertical / Hinged
- Door Type
- Single / Double
- Loading Method
- Automatic conveying / Level loading
- Recipe Management
- Fully automatic operation with front panel
- Bioseal Integration
- Available
- Design Environment
- cGMP / Standard or Customized
- Steam Technology
- Steam vacuum / Ventilated (air/steam) / Superheated water
- Cart Design
- According to cycles and loads
- Sterilizing Fluid Filtration
- With integrity test option