Industrial universal reactor for large-scale chemical synthesis

For chemical producers scaling past laboratory setups, this versatile reactor safely handles large-batch reactions under a broad range of temperatures and pressures, ensuring precise control and efficient processing of complex formulas.

Synthesizes, Distills, and Mixes Large-Scale Chemical Reactions

The QVF Universal-Reactor from De Dietrich Process Systems is your go-to solution for scaling up chemical reactions that exceed lab-scale capabilities. Designed for the pharmaceutical, fine chemicals, and specialty chemicals sectors, it allows for precise control in synthesizing active pharmaceutical ingredients, monoclonal antibodies, specialty polymers, and more. By employing a versatile, inert gas-compatible design, this reactor excels in handling liquid and gas processes under vacuum and EX-rated conditions. It facilitates seamless integration into existing lines with its robust, digitally controlled stirrer and OptiMix® baffle system, offering extraordinary mixing performance without splashing. Featuring a borosilicate glass construction and PTFE components, it ensures optimal chemical resistance and longevity. The reactor is equipped with CIP-nozzles, ensuring easy and reliable cleaning between batches, thus minimizing downtime. Compliance with European EX regulations guarantees safe operation in volatile environments. Whether for pilot studies or full-scale production, you can request custom configurations to best meet your specific operational needs.

Benefits

  • Enhances scalability for production beyond lab capabilities, supporting larger batch sizes.
  • Ensures safety in volatile environments with EX-rated design and materials.
  • Reduces downtime with efficient cleaning via CIP system.
  • Optimizes reaction control with precise temperature and mixing adjustments.
  • Maintains chemical integrity with corrosion-resistant borosilicate glass and PTFE construction.

General


Applications
Specialty chemicals,Agricultural chemicals,Fine chemicals,Bio-pharmaceuticals,Precious metal,Pharmaceuticals
End products
Active pharmaceutical ingredients (apis),Agrochemicals,Monoclonal antibodies,Specialty polymers,High-purity gold,Catalyst complexes,Platinum group metal compounds
Steps before
Mixing,Reactant Addition,Vacuum Application,Inert Gas Preparation,Jacketed Vessel Tempering
Steps after
Distillation,Temperature Control,Vacuum Distillation,Product Transfer,Cleaning via CIP-Nozzles
Input ingredients
reactants,inert gas,light boiling components,thermo liquids
Output ingredients
light boiling components,distillate receiver,solvents,temperature sensitive products
Market info
De Dietrich is renowned for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in chemical process systems, glass-lined reactors, and filtration technologies, with a strong reputation for innovation, reliability, and safety in the chemical and pharmaceutical industries.

Technical Specifications


Temperature Range
-50°C to 200°C
Operating Pressure
up to +0.5 barg
Material
Borosilicate Glass 3.3
Stirrer Drive
Electric motor with adjustable gearbox
Cleaning Method
CIP via CIP-nozzles
Distillation Capability
Light boiling components
Automation
Manual adjustment

Operating Characteristics


Working Mechanism
Batch synthesis with inert gas
Temperature Range
-20°C to +150°C
Pressure Control
Inert gas overpressure up to +0.5barg
Vacuum Operation
Yes,with vacuum and overpressure operation
Cleaning Method
CIP with self-draining construction
Mixing Performance
OptiMix® baffle system
Distillation Capability
Light boiling component distillation
Automation Level
EX-rated instrumentation for automated operation
Heating/Cooling Integration
Jacketed vessel with a thermo liquid

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Compact
Reactor Shape
Jacketed Vessel
Reactor Size
Customizable
Discharge Method
Distillation/Withdrawal
Feed Method
Handhole and Vacuum Feed
Construction Material
Borosilicate Glass 3.3
Stirrer Drive
Robust Electric Motor
Temperature Control
Thermo Liquids
Pressure Control
Max +0.5barg
Seal Type
Single Mechanical Seal
Cleanability
CIP Nozzles
Baffle System
OptiMix® Baffles

Custom Options


OptiMix Baffles
Triple-walled reactor
Vacuum connection
Including pressure release valve and bursting disc
CIP-Nozzle
Made of PTFE or stainless steel