Small batch craft brewhouse

Maximize brew quality and efficiency with a brewing system designed for experimentation and precision, allowing craft brewers to create distinct beer styles with consistent results while minimizing resource consumption.

Optimizes Beer Brewing and Fermentation Processes

The GEA CRAFT-STAR® Craft Brewhouse M is a fully automated brewing system tailored for the demands of small craft breweries and microbreweries. By integrating the same technology used in large-scale operations, it ensures efficient production of a wide variety of beers from Pale Ale to Stout. This brewhouse excels in mashing, lautering, boiling, and wort aeration, facilitating batch sizes up to 20 hl. Its skid-mounted design provides easy installment and enhanced space efficiency, making it suitable for constrained environments. With options for three, four, or five vessel configurations, it supports up to 12 brews per day, adapting to output demands seamlessly. The system’s external wort boiling and ventilation ensure consistent quality, while energy consumption is minimized due to advanced motor controls. Constructed from durable stainless steel, it includes a CIP manifold for hassle-free cleaning and maintenance. Furthermore, customization options are available to fit specific brewing needs, including advanced milling with GEA MILLSTAR® technology and various add-ons for a complete brewing setup.

Benefits

  • Enhances production flexibility by accommodating high-gravity recipes and varying batch sizes.
  • Minimizes resource usage with reduced water, energy, and raw material consumption.
  • Ensures consistent quality with a fully automated system that delivers precise batch repeatability.
  • Streamlines installation and reduces setup costs with its compact, skid-mounted design.
  • Facilitates maintenance with an integrated CIP system for quick, efficient cleaning.

General


Applications
Beverages,Craft beer,Microbreweries,Brewing,Alcoholic beverages
End products
Pilsner,Belgian ale,Hefeweizen,Lager,Amber ale,Pale ale,Ipa (india pale ale),Barleywine,Stout,Saison,Brown ale,Sour beer,Double ipa,Red ale,Bock,Wheat beer,Porter
Steps before
Milling,Ingredient Preparation,Wet Milling
Steps after
Wort Aeration,Cooling,Fermentation,Packaging
Input ingredients
water,malted barley,hops,yeast,high-quality ingredients
Output ingredients
beer,wort
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Batch size
20 hl (17 U.S. BBL)
Automation
Fully automated
Extract yield in lauter tun
Up to 98%
Brew throughput
4 to 12 brews in 24 hours
Wort boiling method
External wort boiling
Batch repeatability
Convincing
Material
Stainless steel
Surface finish options
Polished or matte
Vessel configuration
Three,four or five vessel configurations
System components
Mash tun,lauter tun,kettle,whirlpool

Operating Characteristics


Automation level
Fully automated
Batch vs. continuous operation
Batch
CIP/SIP
Automated CIP
Energy efficiency
Reduced consumption of water,energy,and raw materials
Cleaning method
Built-in clean-in-place (CIP) manifold
Changeover time
Short lead times (approx. 6-7 months)
Process visualization
Available
Batch repeatability
High repeatability
Installation type
Skid-mounted system
Integration capability
Flanged utility connections for onsite tie-ins
Flexibility
Batch size flexibility

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Machine footprint
Compact,skid-mounted
Batch size
20 hl (17 U.S. BBL)
Vessel material
Stainless steel
Vessel surface finish
Polished or matte
Configuration option
Three,four,or five vessel configurations
Discharge method
Wort boiling with a two-level-deflector
Utility connections
Flanged for onsite tie-ins
Install method
Easy to install and maintain
Shipping
Compact and easy to ship
Control panel type
Fully automated system

Custom Options


Control panel type
Fully automated,PLC-controlled
Vessel finish
Polished or matte
Batch size configuration
20 hl (17 US bbl)
Vessel configuration
Three,four,or five vessel configurations
System integration
Modular,skid-mounted design
Utility connections
Flanged for easy tie-ins
Upgrades
GEA MILLSTAR® wet milling technology,wort pre-cooling,spent grain handling