French fry and coated french fry processing line

Optimize every potato’s potential from pre-cleaning to frying with a streamlined processing line, expertly designed to minimize waste and enhance product quality for French fries and other potato-based products.

Processes and Prepares Potatoes for Snack Production

The STRATA Invicta from Kiremko is an engineered-to-order potato processing line designed to efficiently transform raw potatoes into French fries, coated snacks, and potato flakes. This equipment specializes in seamless integration into high-speed, automated production environments, utilizing a multi-stage process that includes pre-cleaning, peeling, and precision cutting. With a throughput capacity up to 70 tons per hour, it supports continuous operations for food processing companies and snack producers. It features PLC-controlled automation for easy integration into existing systems, along with remote monitoring for enhanced operational oversight. Constructed from high-grade stainless steel, it offers excellent durability and corrosion resistance, crucial for maintaining sanitation and longevity. The energy-efficient design incorporates a variable-speed motor, reducing energy consumption by up to 30%. Available options for customization ensure that each machine meets specific processing requirements, supported by Kiremko’s expert engineering assistance. CIP systems enable quick and effective cleaning, minimizing downtime and guaranteeing product quality.

Benefits

  • Enhances production efficiency with continuous, high-speed operation.
  • Minimizes waste through precise peeling and cutting technologies.
  • Decreases energy usage by up to 30% with optimized motor controls.
  • Simplifies integration with PLC-controlled, remote monitoring capabilities.
  • Ensures long-term durability with corrosion-resistant stainless steel construction.

General


Applications
Hash browns,Potato flakes,Pellet snacks,Coated french fries,Potato chips,Formed mash,French fries
End products
Spicy pellet snacks,Garlic mashed potatoes,Spiral potato chips,Ripple potato chips,Onion-flavored hash browns,Cheese-flavored potato flakes
Steps before
Pre-cleaning,Peeling,Cutting and Sizing,Sorting,Blanching,Drying
Steps after
Frying,Handling,Freezing,Packaging
Input ingredients
raw potatoes,soil,clay,sand,stones,poor-quality potatoes,greens,water,ingredients for coating,herbs,spices
Output ingredients
French fries,coated French fries,peeled potatoes,sorted potatoes,blanched potatoes,dried potatoes,fried potatoes,packaged fries,crispier end product
Market info
Kiremko is known for manufacturing industrial equipment for the potato processing industry, specializing in engineered-to-order solutions, with a strong reputation for innovation, quality, and reliability in turnkey processing lines and individual machines.

Technical Specifications


Capacity
Up to 70 tons per hour
Peeling Efficiency
Maximum yield,minimum peel loss
Automation
PLC-controlled
Peel Thickness
Blade thinner than any other machine
Cutting Accuracy
Fast,accurate and reliable
Sort Accuracy
High level due to rotor speeds and diameters
Power Consumption
Low energy consumption
Water Usage
Reduced in drum washer system
Oil Content Reduction
30% less oil content in fryer
Fryer Temperature
Consistently high
Batch Size
Batch or continuous
Blanching Time
Accurate
Drying Time
Controllable for even consistency
Coating Layer Thickness
Adjustable for flavor variety
Coating System Capacity
Complete system with integrated fryer
Handling Speed
Optimized for minimal product damage

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Pre-cleaning technology
Water flow optimization
Peeling technique
Steam peeling / Optical detection
Coating application
Batter coating system
Fryer design
Low oil content / Sustainable
Handling process
Automated conveyor system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
15% of production line
Material
Stainless steel
Capacity
Up to 70 tons per hour
Cone thickness
5-mm
Wear-resistant layer
Optional polyurethane
Control panel type
PLC-controlled
Discharge method
Ferris wheel/pump/screw
Drum size
Direct driven

Custom Options


System capacity
Up to 70 tons per hour
Wear-resistant materials
Polyurethane layer