French fry and coated french fry processing line
Optimize every potato’s potential from pre-cleaning to frying with a streamlined processing line, expertly designed to minimize waste and enhance product quality for French fries and other potato-based products.
Processes and Prepares Potatoes for Snack Production
The STRATA Invicta from Kiremko is an engineered-to-order potato processing line designed to efficiently transform raw potatoes into French fries, coated snacks, and potato flakes. This equipment specializes in seamless integration into high-speed, automated production environments, utilizing a multi-stage process that includes pre-cleaning, peeling, and precision cutting. With a throughput capacity up to 70 tons per hour, it supports continuous operations for food processing companies and snack producers. It features PLC-controlled automation for easy integration into existing systems, along with remote monitoring for enhanced operational oversight. Constructed from high-grade stainless steel, it offers excellent durability and corrosion resistance, crucial for maintaining sanitation and longevity. The energy-efficient design incorporates a variable-speed motor, reducing energy consumption by up to 30%. Available options for customization ensure that each machine meets specific processing requirements, supported by Kiremko’s expert engineering assistance. CIP systems enable quick and effective cleaning, minimizing downtime and guaranteeing product quality.
Benefits
- Enhances production efficiency with continuous, high-speed operation.
- Minimizes waste through precise peeling and cutting technologies.
- Decreases energy usage by up to 30% with optimized motor controls.
- Simplifies integration with PLC-controlled, remote monitoring capabilities.
- Ensures long-term durability with corrosion-resistant stainless steel construction.
- Applications
- Hash browns,Potato flakes,Pellet snacks,Coated french fries,Potato chips,Formed mash,French fries
- End products
- Spicy pellet snacks,Garlic mashed potatoes,Spiral potato chips,Ripple potato chips,Onion-flavored hash browns,Cheese-flavored potato flakes
- Steps before
- Pre-cleaning,Peeling,Cutting and Sizing,Sorting,Blanching,Drying
- Steps after
- Frying,Handling,Freezing,Packaging
- Input ingredients
- raw potatoes,soil,clay,sand,stones,poor-quality potatoes,greens,water,ingredients for coating,herbs,spices
- Output ingredients
- French fries,coated French fries,peeled potatoes,sorted potatoes,blanched potatoes,dried potatoes,fried potatoes,packaged fries,crispier end product
- Market info
- Kiremko is known for manufacturing industrial equipment for the potato processing industry, specializing in engineered-to-order solutions, with a strong reputation for innovation, quality, and reliability in turnkey processing lines and individual machines.
- Capacity
- Up to 70 tons per hour
- Peeling Efficiency
- Maximum yield,minimum peel loss
- Automation
- PLC-controlled
- Peel Thickness
- Blade thinner than any other machine
- Cutting Accuracy
- Fast,accurate and reliable
- Sort Accuracy
- High level due to rotor speeds and diameters
- Power Consumption
- Low energy consumption
- Water Usage
- Reduced in drum washer system
- Oil Content Reduction
- 30% less oil content in fryer
- Fryer Temperature
- Consistently high
- Batch Size
- Batch or continuous
- Blanching Time
- Accurate
- Drying Time
- Controllable for even consistency
- Coating Layer Thickness
- Adjustable for flavor variety
- Coating System Capacity
- Complete system with integrated fryer
- Handling Speed
- Optimized for minimal product damage
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Pre-cleaning technology
- Water flow optimization
- Peeling technique
- Steam peeling / Optical detection
- Coating application
- Batter coating system
- Fryer design
- Low oil content / Sustainable
- Handling process
- Automated conveyor system
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 15% of production line
- Material
- Stainless steel
- Capacity
- Up to 70 tons per hour
- Cone thickness
- 5-mm
- Wear-resistant layer
- Optional polyurethane
- Control panel type
- PLC-controlled
- Discharge method
- Ferris wheel/pump/screw
- Drum size
- Direct driven
- System capacity
- Up to 70 tons per hour
- Wear-resistant materials
- Polyurethane layer