Automatic filling and sealing solution for medium to large production

Streamline your high-capacity filling and sealing operations with this versatile solution, efficiently handling both liquid and solid products while ensuring superior integration with secondary packaging systems.

Seals and Fills Diverse Packaging Solutions

The Fill Seal 7000 from ILPRA Benelux is a high-capacity rotary filling and sealing system designed for diverse industrial applications ranging from food to healthcare packaging. This solution excels at managing multi-consistency dosing and sealing across plastic, paper, and aluminum containers, ensuring reliability in high-volume operations. Equipped with volumetric, timed, and weight-controlled dosing systems, it offers flexibility for various end-products like yogurt, pre-packaged meals, and medical blisters. The FS 7000 integrates seamlessly into production lines with its PLC control and brushless technology, ensuring precision and ease of use. Additionally, it supports CIP (Clean-In-Place) for maintenance efficiency and is compliant with industry standards, providing a clean and sterile packaging environment. Its unique features include an ultra-cleaning system with UVC options and automatic pick and place for container management, making it a robust choice for manufacturers aiming for high productivity and reliability.

Benefits

  • Enhances production efficiency with its ability to handle multiple product consistencies and packaging materials seamlessly.
  • Reduces maintenance time and potential contamination with the integrated Clean-In-Place (CIP) system.
  • Increases operational flexibility with customizable dosing options tailored to diverse product requirements.
  • Ensures sterile packaging environments with an ultra-cleaning system featuring UVC and hydrogen peroxide disinfection.
  • Facilitates high-speed production without compromising precision, aiding businesses in meeting large-scale demand.

General


Applications
Sauces,Snacks,Cosmetics,Fish,Food packaging,Yogurt,Powders,Ready-made meals,Pet food,Fruits,Cold cuts,Flour-based products,Baby food,Meat,Dressings,Vegetables,Poultry,Medical,Dairy products
End products
Lasagna,Apple slices,Pre-sliced ham,Cheddar cheese slices,Dog kibble,Infant formula,Marinated chicken breast,Protein powder sachets,Salad dressing bottles,Greek yogurt,Hummus cups,Packaged salmon fillets,Surgical masks,Face cream,Blister packs for pills,Packaged pasta,Lip balm,Pre-cut carrot sticks
Steps before
Container preparation,Ingredient dosing,Lid placement
Steps after
Packaging,Sealing,Inkjet printing,Shrink wrapping,Ultra cleaning
Input ingredients
plastic containers,paper containers,aluminium containers,pre-filled containers
Output ingredients
sealed containers,packaged foods,lidded cups
Market info
ILPRA is known for manufacturing innovative packaging machines, specializing in tray sealers, thermoformers, and filling machines. They have a strong reputation for reliable and advanced technology catering to the food, medical, and industrial sectors.

Technical Specifications


Dimensions
191 x 162 x h 232 cm
Weight
Circa 1050 Kg
Electric Power (Lid)
8.5 kW
Electric Power (Film)
8 kW
Pots per Cycle
3
Max Cups Lid Diameter
95 mm
Max Cups Film Diameter
90 mm
Max Height Cup
170 mm
Automation
Total Brushless,Panel Controlled
Dosing Type
Volumetric,Timed,Timed with Weight Control,Tray Dosing,Multi-head System
Container Material Compatibility
Plastic,Paper,Aluminium
Sealing and Gas Flush
Yes
Clean-in-Place System
Yes
Ultra Cleaning System
UVC lamps,Pulsed Light,Hydrogen Peroxide
Storage Capacity and Autonomy
High capacity with Automatic Feeding Belt
Pick,Place Device
Automatic Placement of Pre-filled Containers
Laminar Flow Hood
Microfiltered Air Flow
Inkjet Printer
Expiration Date,Production Lot Information
Shrink System
Installed on Output Belt

Operating Characteristics


Automation level
Fully automated / Brushless
Cleaning method
Fully washable
Batch vs. continuous operation
Batch / Inline Continuous
Multi-product dosing
Multiple products with different consistencies
Integration capability
Highly integrable with secondary packaging systems
Gas flush capability
Yes
Control system
Panel managed
Pick,Place
Automatic placement of pre-filled containers
Foreign material removal
Air jet system
Ultra cleaning system
UVC lamps,pulsed light,hydrogen peroxide
Laminar flow hood
Microfiltered air flow
Drive system
Total brushless
Dosers
Volumetric,timed,timed with weight control,tray dosing
Container deposit method
Pick,Place system

Material Compatibility


Plastic compatibility
Yes
Paper compatibility
Yes
Aluminium compatibility
Yes
Cleanability
Yes


CE marking
Yes
FDA compliance
Potentially applicable for food packaging materials
EHEDG certification
Compliance with hygiene design principles for food-related equipment
GMP Compliance
Applies to packaging systems dealing with food,pharmaceuticals

Physical Characteristics


Machine Dimensions
191 x 162 x h 232 cm
Machine Weight
circa 1050 Kg
Max Cup Diameter Lid
95 mm
Max Cup Diameter Film
90 mm
Max Cup Height
170 mm

Custom Options


Control panel type
Brushless interface
Integration possibilities
Secondary packaging systems
Dosing options
Volumetric,timed,multi-head
Cleaning system
CIP Clean-in-Place system
Container capability
Plastic,paper,aluminum
Ultra Cleaning System
UVC lamps,pulsed light,hydrogen peroxide