High intensity industrial mixer
Achieve rapid homogenization and outstanding dispersion with this versatile mixer, designed for efficient mixing, heating, and cooling processes, making it ideal for continuously processing high-speed operations with various materials such as solids, powders, and granules.
Mixes, Heats, Cools, and Homogenizes Compounds
The FM Intensive Mixer ZSD from Zeppelin Systems is engineered to tackle the dynamic needs of the rubber, food, plastics, and chemical industries. Its unique double-walled design provides exceptional heating and cooling capabilities, essential for processes involving rubber compounds, tire treads, margarine, and acrylic-based paints. With robust stainless steel construction, it ensures longevity and durability under demanding conditions. Operating at high speeds up to 60 m/s, the FM Intensive Mixer achieves rapid homogenization and outstanding dispersion, pivotal for high-throughput production lines. To make integration seamless, it offers variable mixing tool configurations, compatible with PLC-controlled systems for automated operation and remote monitoring. Its low dead space design and self-cleaning effect reduce downtime, ensuring efficient transitions between processes. The FM Intensive Mixer is available with optional hardwearing plating and coatings, perfect for handling abrasive materials, ensuring safety and regulatory compliance with industry standards.
Benefits
- Enhances production efficiency with rapid mixing and homogenization, reducing cycle times.
- Minimizes energy consumption through optimized heating and cooling processes.
- Decreases maintenance intervals with self-cleaning capabilities and robust construction.
- Supports versatile production needs with configurable mixing tools for various compounds.
- Ensures high product quality and safety with compliance to industry standards.
- Applications
- Dispersion paints,Plastics,Food industry,Rubber and tire industry
- End products
- Rubber compounds,Tire treads,Acrylic-based paints,Chocolate fillings,Polyolefin compounds,Margarine,Waterborne dispersion paints,Pvc compounds
- Steps before
- Feeding,Weighing,Ingredient preparation
- Steps after
- Cooling,Packaging,Quality control
- Input ingredients
- Output ingredients
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Construction Type
- Double-walled design
- Material
- Stainless steel
- Tool Rotation Speed
- Up to 60 m/s
- Heating Capacity
- Short heating times with heat supply from friction
- Temperature Control
- Heating and cooling by means of temperature control medium
- Design
- Low dead space design
- Mixing Efficiency
- Extremely fast homogenization
- Cleaning Process
- Self-cleaning effect ensures rapid cleaning
- Tool and Vessel Durability
- Particularly robust
- Optional Plating/Coating
- Hardwearing plating/coating available
- Cycle Time
- Short cycle time for high throughput
- Batch vs. continuous operation
- Batch
- Automation level
- Variable configuration
- Cleaning method
- Self-cleaning effect
- Tool rotation speed
- Up to 60 m/s
- Heating process
- Heat supply from friction
- Cycle time
- Short
- Homogenization speed
- Extremely fast
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- Self-cleaning effect
- Tank shape
- Cylindrical
- Feed/discharge method
- Self-cleaning effect
- Construction material
- Stainless steel
- Wall design
- Double-walled
- Tool rotation speed
- Up to 60 m/s
- Low dead space design
- Yes
- Tool configuration
- Variable tool structure
- Material of construction
- Stainless steel for product contact parts
- Heating/cooling options
- Temperature control medium
- Self-cleaning capability
- Ensures rapid cleaning processes
- Durability enhancements
- Optional hardwearing plating/coating